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Die Cast Process Engineer Jobs (NOW HIRING)

Die Cast Operator

Sheboygan, WI · On-site

$22.12/hr

... process. • Works from verbal instructions and Process Sheets Requirements: • High School ... CNC Programming * CNC Machine Repair * Forklift Licensed * Troubleshooting CNC Machines * Tool/Die ...

... process. • Works from verbal instructions and Process Sheets Requirements: • High School ... CNC Programming * CNC Machine Repair * Forklift Licensed * Troubleshooting CNC Machines * Tool/Die ...

Die Designer The Die Designer supports the engineering team by designing and detailing die cast ... Experience with Magma or MagmaSOFT for flow and thermal simulation of die cast processes.

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Die Cast Process Engineer information

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$79.5K

$137.5K

$186.5K

How much do die cast process engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for die cast process engineer in the United States is $137,500.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $185,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Die Cast Process Engineer, and why are they important?

To thrive as a Die Cast Process Engineer, you need a solid background in mechanical or manufacturing engineering, experience with die casting processes, and often a relevant bachelor’s degree. Familiarity with CAD software, process simulation tools, and quality management systems is typically required, along with Six Sigma or similar certifications. Strong problem-solving abilities, attention to detail, and effective communication skills help you optimize processes and collaborate with cross-functional teams. These skills ensure efficient production, high-quality output, and continuous process improvement in a demanding manufacturing environment.

What are some common challenges faced by Die Cast Process Engineers, and how can they be addressed?

Die Cast Process Engineers often encounter challenges such as managing process variability, minimizing defects like porosity or warping, and ensuring consistent product quality. To address these issues, engineers must closely monitor process parameters, collaborate with maintenance and quality teams, and implement continuous improvement initiatives. Regular data analysis and root-cause investigations are essential, as is staying current with advancements in die casting technologies. Effective communication and teamwork are key for troubleshooting and optimizing processes.

What are Die Cast Process Engineers?

Die Cast Process Engineers are specialized engineers who design, optimize, and oversee the die casting process in manufacturing environments. Their responsibilities include developing and improving die casting methods, troubleshooting equipment and process issues, ensuring product quality, and working with cross-functional teams to meet production goals. They also focus on process efficiency, cost reduction, and maintaining safety standards. Die Cast Process Engineers typically work in industries such as automotive, aerospace, and consumer goods manufacturing.

What is the difference between Die Cast Process Engineer vs Die Casting Technician?

AspectDie Cast Process EngineerDie Casting Technician
CredentialsBachelor's degree in Mechanical or Manufacturing EngineeringTechnical diploma or certification in die casting or related field
Work EnvironmentDesign, optimize, and oversee die casting processes in manufacturing plantsOperate, maintain, and troubleshoot die casting equipment on the shop floor
ResponsibilitiesProcess development, quality control, process improvementMachine setup, operation, troubleshooting, and maintenance

The Die Cast Process Engineer focuses on designing and improving die casting processes, ensuring quality and efficiency. In contrast, the Die Casting Technician handles the day-to-day operation and maintenance of die casting machines. Both roles are essential in the manufacturing workflow but differ in scope, responsibilities, and required qualifications.

More about Die Cast Process Engineer jobs
What states have the most Die Cast Process Engineer jobs? States with the most job openings for Die Cast Process Engineer jobs include:
Infographic showing various Die Cast Process Engineer job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $137,500 per year, or $66.1 per hour.
Die Cast Operator Direct Hire & Free Insurance

Die Cast Operator Direct Hire & Free Insurance

Aerotek

Grayslake, IL

$20 - $28/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 13 days ago


Job description

Job Title: Die Cast Operator

Job Description

The Die Cast Operator sets up, operates, and troubleshoots die cast molding machines to produce high-quality zinc castings in a clean, organized machine shop environment. This role focuses on ensuring machines run efficiently, products meet precise specifications, and production goals are achieved safely and consistently across first or second shift schedules.

Pay: $20-28.00/hr (Based off skills & Experience upon meting onsite with leadership)

Responsibilities

  • Set up die cast molding machines according to production specifications, including configuring tooling, fixtures, and measuring devices.
  • Start up and operate die cast machines to produce zinc castings in accordance with established procedures and quality standards.
  • Troubleshoot die cast molding machines to identify and resolve issues related to pressure, temperature, speed, feed rates, and cycle times.
  • Turn valves and adjust dials on machines to regulate pressure, temperature, speed, feed rates, and cycle times for optimal performance.
  • Ensure machines operate effectively and efficiently throughout the shift, minimizing downtime and maintaining consistent output.
  • Check and test castings produced on zinc die cast machines to verify conformance with dimensional and quality requirements.
  • Visually inspect products for surface and dimensional defects and take appropriate action to correct or contain nonconforming parts.
  • Use precision measuring instruments, such as micrometers, calipers, and thread gauges, to verify dimensions and tolerances.
  • Perform in-process and final inspections to ensure products meet print specifications and customer requirements.
  • Follow production instructions, work orders, and print reading requirements to ensure accurate and consistent manufacturing.
  • Maintain a clean, organized, and safe work area in the machine shop, including proper handling of tools and equipment.
  • Support production goals by working efficiently, communicating issues promptly, and assisting team members as needed.
  • Adhere to all safety procedures and company policies while performing machine operation, setup, and inspection tasks.

Essential Skills

  • Previous machine operating experience in a manufacturing or production environment.
  • Proficiency using precision measuring instruments such as micrometers, calipers, and thread gauges.
  • Strong math skills and the ability to read and interpret prints and production documentation.
  • Ability to set up, operate, and perform basic troubleshooting on production or molding machines.
  • High school diploma and/or relevant technical certification.
  • Ability to lift or move up to 25 lbs regularly and occasionally lift or move up to 50 lbs.

Additional Skills & Qualifications

  • Experience with die cast, diecasting, or die cast machine operation and setup.
  • Experience as a machine operator in production environments using measuring tools and inspection equipment.
  • Familiarity with inspection practices and quality checks in a production setting.
  • Comfort working with production schedules and meeting output targets.
  • Mechanical aptitude and interest in operating and maintaining industrial machinery.

Why Work Here?

The company offers a stable, growth-oriented environment with a strong focus on high-quality, engineered products used by world-class original equipment manufacturers. Employees benefit from an excellent total rewards package, including free employee insurance, two retirement plans (a 401(k) plus a defined contribution plan), paid vacations, and additional benefits that enhance overall compensation. The organization values long-term careers, invests in its workforce, and positions itself as one of the best places to work when considering both pay and benefits, providing a bright future for motivated individuals.

Work Environment

The role is based in a clean, organized machine shop environment within an indoor manufacturing facility. Team members work around die cast molding machines and related production equipment with constant exposure to moderate noise levels typical of a machine shop. Shifts include a first shift from 6:30 a.m. to 3:00 p.m. with overtime and a second shift from 2:30 p.m. to 11:00 p.m. with overtime, providing structured hours in a production setting. The position requires standing and walking throughout the workday, frequent reaching with hands and arms, and constant use of hands and fingers to handle and manipulate parts, tools, and measuring devices such as micrometers, calipers, and thread gauges. Employees perform frequent repetitive motions and rely on close, distance, color, and depth perception vision to inspect parts and monitor machine operations. The environment emphasizes organization, safety, and precision while working with zinc die cast machines and associated production processes.

Job Type & Location

This is a Permanent position based out of Gages Lake, IL.

Pay and Benefits

The pay range for this position is $44000.00 - $60000.00/yr.

CompX Grayslake is a leading manufacturer of highly engineered mechanical and electromechanical locking devices, systems for world class original equipment manufacturers and manufacture of precision instruments, throttles, marine products, and accessories. CompX Security Products offers excellent benefits including FREE employee insurance, TWO retirement plans (401k PLUS defined contribution plan), paid vacations, and much more. When you look at the total pay and benefit package, we are one of the best places to work. If you are the best and looking for a great company with a bright future, contact us today.

Workplace Type

This is a fully onsite position in Gages Lake,IL.

Application Deadline

This position is anticipated to close on Jun 1, 2026.

About Aerotek

We know that finding work is hard, and finding meaningful work is harder. Aerotek connects 180,000+ light industrial and skilled trades workers with 14,000+ employers each year, helping our workers navigate an evolving labor market and find jobs that meets their goals, skills and interests. Since 1983, we have provided a variety of career opportunities across North American industry – from short-term assignments at Fortune 500 companies where you can build your skills, to long-term opportunities where you can play a vital role solving for companies’ construction, manufacturing and maintenance challenges. Our 1,500+ experienced recruiters across 250+ offices work relentlessly to put our workforce in a position to thrive. Let us rise to meet your challenges and put our people-are everything spirit to the test as your career continues to grow.

Aerotek offers weekly pay, employee benefits including medical, dental & vision, life insurance, health advocacy and employee assistance programs, a 401(k) plan, and employee discounts.

The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

San Francisco Fair Chance Ordinance:
Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector:
It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI):
We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.

Company Description

We know that finding work is hard, and finding meaningful work is harder. Aerotek connects 180,000+ light industrial and skilled trades workers with 14,000+ employers each year, helping our workers navigate an evolving labor market and find jobs that meet their goals, skills, and interests. Since 1983, we have provided a variety of career opportunities across North American industry – from short-term assignments at Fortune 500 companies where you can build your skills, to long-term opportunities where you can play a vital role in solving companies’ construction, manufacturing, and maintenance challenges. Our 1,500+ experienced recruiters across 250+ offices work relentlessly to put our workforce in a position to thrive. Let us rise to meet your challenges and put our people-are-everything spirit to the test as your career continues to grow.