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Die Cast Engineer Jobs (NOW HIRING)

CompX Grayslake

Die Cast Operator - 2nd Shift

Grayslake, IL · On-site

$21.70 - $28.98/hr

CompX Grayslake is a leading manufacturer of highly engineered mechanical and electromechanical ... Checking and testing castings manufactured in a zinc die cast machine to assure conformance with ...

Astronics

Die Caster Specialist

Clackamas, OR

Join Our Team as a Die Cast Specialist! Are you passionate about die casting and ready to elevate ... Our highly engineered interior and structural aerospace products are supplied to the largest ...

Astronics

Die Caster Specialist

Clackamas, OR

Join Our Team as a Die Cast Specialist. Are you passionate about die casting and ready to elevate ... Our highly engineered interior and structural aerospace products are supplied to the largest ...

Astronics

Die Caster Specialist

Clackamas, OR

Join Our Team as a Die Cast Specialist. Are you passionate about die casting and ready to elevate ... Our highly engineered interior and structural aerospace products are supplied to the largest ...

QuickCable

Machine Operator-Die Cast

Franksville, WI · On-site

$18.50/hr

Job Title: Machine Operator-Die Cast Monday-Friday, 6:00 am to 2:30 pm Sets-up, adjusts, and ... We engineer and manufacture in the United States, have a strong presence in Canada, and distribute ...

The Reserves Network Inc

Die Cast Operator

Elyria, OH · On-site

$17 - $18/hr

Some unique distinctions that sets our client apart are rapid prototyping, high-level engineering precision, and unmatched dedication to service and maintenance. Specializing in high pressure die ...

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All JobsDie Cast Engineer Jobs

Die Cast Engineer information

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$79.5K

$137.5K

$186.5K

How much do die cast engineer jobs pay per year?

As of Jul 2, 2026, the average yearly pay for die cast engineer in the United States is $137,500.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $185,000.00 per year, depending on experience, location, and employer.

What is a die cast engineer?

A die cast engineer designs, develops, and oversees the manufacturing of metal parts using die casting processes, which involve injecting molten metal into steel molds. They work with CAD software, ensure quality control, and optimize production efficiency in a manufacturing environment.

What Is the Job Description of a Die Cast Engineer?

A die cast engineer works on the entire life cycle of die casting for a company. Your responsibilities in this career include the establishing the development process and the manufacturing parameters for die components, troubleshooting quality issues, making corrective measures, guiding designers to create castings, documenting production cost, and maintaining the casting equipment. Your duties also include working with the tooling engineer to build slide layouts, internal cooling systems, air evacuation systems, and parting lines for the die. As the die cast engineer, you also document the metal melting and cleaning process.

What is the difference between Die Cast Engineer vs Mold Designer?

AspectDie Cast EngineerMold Designer
Primary RoleDesigns and develops die casting processes and tools for manufacturing metal parts.Designs and creates molds used in various casting and molding processes.
Required SkillsKnowledge of die casting techniques, materials, and manufacturing processes.Expertise in mold design, CAD software, and material selection.
Work EnvironmentManufacturing plants, engineering labs, production facilities.Design studios, engineering departments, manufacturing settings.
Common CertificationsMechanical Engineering, CAD certifications, industry-specific training.CAD certifications, mold design courses, mechanical engineering background.

While both roles involve designing tools for manufacturing, a Die Cast Engineer focuses on the entire die casting process and production optimization, whereas a Mold Designer specializes in creating molds used across various casting methods. Both roles require strong engineering skills and familiarity with manufacturing environments, but their specific focus areas differ within the metal casting industry.

What are the key skills and qualifications needed to thrive as a Die Cast Engineer, and why are they important?

To excel as a Die Cast Engineer, you need a solid background in mechanical engineering, metallurgy, and manufacturing processes, typically supported by a relevant engineering degree. Familiarity with CAD software, die casting simulation tools, and industry standards such as ISO or Six Sigma certification is important. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with cross-functional teams and troubleshoot production issues. These competencies ensure high-quality die cast components, efficient production, and continuous process improvement.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or software engineering with executive or senior leadership roles can earn $500,000 or more annually. These positions often require advanced skills, certifications, and extensive industry experience, and may include bonuses or stock options that significantly increase total compensation.

What are some typical challenges a Die Cast Engineer faces when optimizing production processes?

Die Cast Engineers often encounter challenges such as minimizing casting defects, maintaining die longevity, and improving cycle times without sacrificing quality. Balancing these factors requires a strong understanding of material properties, machine capabilities, and process parameters. Collaboration with maintenance, quality assurance, and design teams is essential to troubleshoot issues and implement continuous improvements. Staying current with advancements in die casting technology can also help address these challenges effectively.

What engineers make $200,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, software, and electrical engineering often earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles. High-level positions in these disciplines typically require advanced skills, a strong educational background, and sometimes management responsibilities.

What does a Die Cast Engineer do?

A Die Cast Engineer is responsible for designing, developing, and optimizing the die casting process used to manufacture metal parts. They work with teams to create molds (dies), select appropriate materials, and ensure product quality while meeting production goals. Their role involves troubleshooting issues, improving efficiency, and implementing new technologies to enhance manufacturing performance. Die Cast Engineers often collaborate with other engineers and production staff to deliver cost-effective and high-quality components.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level positions often require advanced degrees, certifications, and a strong track record of project management and technical expertise.
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Die Cast Engineer jobs near you
Infographic showing various Die Cast Engineer job openings in the United States as of June 2026, with employment types broken down into 3% Internship, 51% Full Time, 33% Part Time, 7% Temporary, 1% Contract, and 5% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $137,500 per year, or $66.1 per hour.
Process Engineer - Die Cast

Process Engineer - Die Cast

Aisin Corporation

Clinton, TN • On-site

Full-time

Posted 14 days ago

Aisin rating

6.1

Company rating: 6.1 out of 10

Based on 76 frontline employees who took The Breakroom Quiz

372nd of 421 rated machine equipment manufacturers

Job description

Job Title: Process Engineer
Company: Aisin Automotive Casting Tennessee Inc.
Department: Die Cast
Location: Clinton, TN
Position Summary
As a Die Casting Manufacturing Engineer at Aisin Automotive Casting Tennessee, you will be responsible for improving, optimizing, and sustaining aluminum die casting manufacturing processes to meet high-quality standards and production efficiency. You will collaborate with cross-functional teams to solve engineering challenges, introduce new technologies, and contribute to the overall success of our operations.
Position Responsibilities
The incumbent is expected to perform the following functions that the company has determined are essential to this position:
  • Process Optimization: Develop, optimize, and troubleshoot aluminum die casting processes to improve product quality, yield, and cycle time.
  • Tooling and Equipment Maintenance: Collaborate with toolmakers and maintenance teams to ensure that dies, tooling, and equipment are properly maintained and meet production requirements.
  • Laser Marking: Oversee and optimize the laser marking of parts, including the implementation of 2D matrix codes for traceability and quality assurance. Ensure accurate and consistent marking throughout the production process.
  • Auto Deburring: Manage and improve the auto deburring process, ensuring that parts are free of burrs, sharp edges, and other imperfections to meet required quality standards.
  • Trim Pressing: Oversee trim pressing operations to remove excess material, ensuring the final product meets design specifications while maintaining process efficiency.
  • Distortion Tables: Utilize distortion tables to monitor and correct any material distortion or warping during the die casting process, ensuring product quality and dimensional accuracy.
  • Quality Control: Ensure that aluminum die-cast parts meet engineering specifications, quality standards, and customer requirements by applying effective measurement and testing techniques.
  • Process Design & Improvement: Recommend and implement improvements to existing processes, equipment, and layouts, focusing on cost reduction, energy efficiency, and waste minimization.
  • Root Cause Analysis: Lead root cause analysis for quality issues, process failures, and non-conformities to implement corrective actions and prevent recurrence.
  • Documentation and Reporting: Maintain detailed records of process changes, trials, and troubleshooting activities. Generate process documentation, standard operating procedures (SOPs), and other technical reports.
  • Collaboration: Work closely with cross-functional teams, including production, quality assurance, and R&D, to ensure alignment between maintenance and manufacturing.

Qualifications:
  • Education: Bachelor's degree from an accredited college or university or 4 to 6 years of related experience and a HS Diploma or G.E.D., or equivalent combination of education and experience.
  • Experience: 3+ years of experience in aluminum die casting or metal casting manufacturing engineering.
  • Skills:
    • In-depth knowledge of aluminum die casting processes.
    • Experience with laser marking, 2D matrix codes, and traceability processes.
    • Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and familiarity with simulation tools for casting processes.
    • Strong understanding of metallurgy, tooling design, and production methodologies.
    • Experience with auto deburring, trim pressing, and distortion table operations is highly desirable.
    • Fanuc robotics experience for automation and robotic systems integration in manufacturing processes.
    • Experience with lean manufacturing, Six Sigma, or similar continuous improvement methodologies is a plus.
    • Excellent problem-solving skills and a strong focus on root cause analysis.
    • Strong communication skills, both written and verbal, with the ability to work in a collaborative team environment.
  • Certifications: Lean Six Sigma certification or equivalent is a plus.

Travel Requirements
  • Approximately 0 %
  • Must be willing and available to travel to such locations and with such frequency as is necessary and desirable to meet business needs.

Work Environment Requirements
With reasonable accommodation:
  • Must be able to operate a personal computer, telephone, and other office equipment.
  • Must perform job duties onsite, when necessary, except those duties that are customarily or by their nature performed offsite (for example, offsite customer visits).
  • Must be able to work effectively in a fast-paced environment.
  • Must be able to work on multiple assignments at once, and complete assignments within deadline and budget (if applicable) with satisfactory quality.
  • Must be able to operate as an effective team member.
  • Must be committed to a high standard of safety and be willing and able to comply with all safety laws and all company safety policies.

Attendance/Work Hour Requirements
  • Must maintain an acceptable attendance record.
  • Must be willing and available to work weekends and holidays as necessary and desirable to meet business needs.

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