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Crash Safety Jobs (NOW HIRING)

Perform system-level analysis to evaluate occupant injury metrics across multiple crash ... Safety structures teams (BIW performance alignment) * Interior and chassis teams for system-level ...

Body Technician Helper

Santa Rosa, CA · On-site

$18.50 - $24/hr

An Apprentice must be able to handle multiple tasks and ensure safety, quality, and efficiency are achieved. Fundamental Responsibilities: * Comprehend and demonstrate the values of Crash Champions ...

As a key member of our Safety team, you will play a critical role in shaping the crash performance, occupant protection, and high-voltage safety strategies for our next-generation electric products ...

Body Technician Helper

Baltimore, MD · On-site

$17 - $21.75/hr

An Apprentice must be able to handle multiple tasks and ensure safety, quality, and efficiency are achieved. Fundamental Responsibilities: * Comprehend and demonstrate the values of Crash Champions ...

S. Crash Champions was founded in 1999 as a single Chicago repair center by industry veteran and ... vs. replace considering safety, cost, and cycle time. • Removes upholstery, accessories ...

S. Crash Champions was founded in 1999 as a single Chicago repair center by industry veteran and ... vs. replace considering safety, cost, and cycle time. • Removes upholstery, accessories ...

Collision Estimator

Orlando, FL · On-site

$65K - $137K/yr

Welcome to Crash Champions. We Champion People. * Educate customers on the process of vehicle repairs, insurance procedures, customer rights, repair techniques, safety, and value. * Completes initial ...

Collision Estimator

El Segundo, CA · On-site

$69K - $155K/yr

Welcome to Crash Champions. We Champion People. * Educate customers on the process of vehicle repairs, insurance procedures, customer rights, repair techniques, safety, and value. * Completes initial ...

Welcome to Crash Champions. We Champion People. * Educate customers on the process of vehicle repairs, insurance procedures, customer rights, repair techniques, safety, and value. * Completes initial ...

Collision Estimator

Farmers Branch, TX · On-site

$65K - $153K/yr

Welcome to Crash Champions. We Champion People. * Educate customers on the process of vehicle repairs, insurance procedures, customer rights, repair techniques, safety, and value. * Completes initial ...

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Crash Safety information

See salary details

$35.5K

$103.1K

$163K

How much do crash safety jobs pay per year?

As of Jul 24, 2026, the average yearly pay for crash safety in the United States is $103,058.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,000.00 and $133,000.00 per year, depending on experience, location, and employer.

What are some of the main challenges faced by crash safety engineers during the vehicle design process?

Crash safety engineers often encounter the challenge of balancing vehicle weight, cost, and performance while meeting stringent safety regulations. They must collaborate closely with design, simulation, and testing teams to ensure that safety features do not compromise other critical aspects of the vehicle. Additionally, incorporating new materials and technologies requires ongoing learning and adaptability. Addressing evolving regulatory standards and consumer safety expectations also demands continuous improvement and innovation.

What engineer makes $500,000 a year?

In the field of crash safety engineering, senior engineers or specialized roles such as lead crash safety engineers at major automotive companies can earn salaries around or exceeding $500,000 annually, especially with experience, bonuses, and stock options. These positions often require advanced knowledge of vehicle safety systems, crash testing, and certification processes, along with extensive industry experience.

What are crash safety engineers and what do they do?

Crash safety engineers are professionals who design, test, and analyze vehicles and their components to ensure they meet safety standards during accidents. Their primary focus is minimizing injuries and fatalities by improving vehicle structures, restraints, airbags, and other safety features. These engineers use computer simulations, crash test dummies, and real-world crash testing to evaluate and enhance crashworthiness. They work closely with automotive manufacturers, regulatory agencies, and safety organizations to continuously improve vehicle safety.

What jobs can you get in safety?

Jobs in safety include safety engineer, safety technician, safety manager, and occupational health specialist. These roles involve identifying hazards, developing safety protocols, and ensuring compliance with safety regulations, often requiring certifications such as OSHA training or safety management credentials.

What is the highest paying safety job?

In crash safety, senior roles such as Crash Safety Engineering Managers or Lead Safety Engineers tend to have the highest salaries, often exceeding six figures. These positions typically require advanced technical skills, experience in vehicle safety testing, and certifications like ISO or SAE standards knowledge.

What is the difference between Crash Safety vs Crash Data Analyst?

AspectCrash SafetyCrash Data Analyst
Required CredentialsEngineering degree, safety certificationsStatistics, data analysis, or related degree
Work EnvironmentAutomotive testing labs, R&D facilitiesData centers, corporate offices, research teams
Industry UsageVehicle safety design and testingAnalyzing crash data for insights and improvements

Crash Safety focuses on designing and testing vehicle safety features, while Crash Data Analysts interpret crash data to improve safety measures. Both roles require analytical skills but differ in their focus—one on engineering safety solutions, the other on data analysis and reporting.

What are the key skills and qualifications needed to thrive as a Crash Safety Engineer, and why are they important?

To thrive as a Crash Safety Engineer, you need a solid background in mechanical or automotive engineering, knowledge of physics, and familiarity with vehicle safety standards. Expertise with crash simulation software (such as LS-DYNA or MADYMO), data analysis tools, and relevant certifications like Professional Engineer (PE) licensure are typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with multidisciplinary teams and interpret complex test results. These skills are crucial for developing safer vehicles, ensuring regulatory compliance, and minimizing injuries during collisions.

What are some safe careers?

Crash safety professionals work in the automotive industry to improve vehicle safety features and conduct crash tests. These careers often require knowledge of engineering, safety standards, and specialized testing equipment. They are generally considered safe due to the controlled environment and focus on safety improvements.
More about Crash Safety jobs
What cities are hiring for Crash Safety jobs? Cities with the most Crash Safety job openings:
What states have the most Crash Safety jobs? States with the most job openings for Crash Safety jobs include:
Infographic showing various Crash Safety job openings in the United States as of July 2026, with employment types broken down into 7% Locum Tenens, 1% As Needed, 81% Full Time, 7% Part Time, 1% Contract, and 3% Summer. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $103,058 per year, or $49.5 per hour.
CAE Full-Vehicle Crash Engineer

CAE Full-Vehicle Crash Engineer

Detroit Engineered Products

Auburn Hills, MI • On-site

Full-time

Posted 19 days ago


Job description

Position Summary
We are seeking a highly skilled CAE Crash Analyst to lead full-vehicle finite element simulations for structural integrity and occupant safety. The ideal candidate will bridge the gap between virtual engineering and physical testing, driving the development of vehicles that meet or exceed global regulatory and consumer protection standards (FMVSS, ECE, IIHS, C-NCAP).
Key Responsibilities
  • Full Vehicle Simulation: Develop, execute, and analyze non-linear transient dynamic finite element models for frontal, side, rear, and rollover crash scenarios.
  • Model Build & Debug: Manage the assembly of full-vehicle FE models (including subsystems like suspension and powertrain) and troubleshoot issues related to contact, material properties, and hourglassing.
  • Optimization: Collaborate with design teams to perform sensitivity studies and DOE (Design of Experiments) to optimize structural load paths and mass efficiency.
  • Correlation: Compare simulation results (force-deflection, accelerations, intrusion) against physical sled and vehicle-level test data to improve model fidelity.
  • Reporting: Translate complex simulation outputs (energy absorption, intrusion, dummy injuries) into clear, actionable engineering recommendations.
  • Innovation: Investigate and implement new material models (composites, high-strength steels, aluminum) and validate their behavior under dynamic loading.

Required Qualifications
  • Education: B.S. or M.S. in Mechanical, Aerospace, or Automotive Engineering (or related field).
  • Experience: 4+ years of experience specifically in full-vehicle crash analysis.
  • Technical Skills:
  • Software Proficiency: Expert-level command of LS-DYNA (Mandatory). Experience with ANSA or HyperMesh for pre-processing, and MetaPost or HyperView for post-processing.
  • Core Fundamentals: Strong grasp of FEA theory, plasticity, contact algorithms, and explicit time integration.
  • Regulatory Knowledge: Familiarity with FMVSS 208/214/216, ECE R94/R95, or IIHS protocols.
  • Soft Skills: Excellent problem-solving abilities, strong communication skills (technical writing and presentations), and the ability to collaborate effectively across global design teams.

Preferred Qualifications
  • Experience with automated occupant positioning or safety system integration (airbags/seatbelts).
  • Knowledge of mesh-free methods or multi-domain simulation (CFD/FEA coupling).
  • Scripting proficiency (Python, Tcl/Tk, or MATLAB) to automate repetitive analysis tasks.