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Crash Safety Jobs (NOW HIRING)

Lucid Motors

Sr. Vehicle Crash Test Engineer

Newark, CA · On-site

We are currently seeking a Sr. Vehicle Crash Test Engineer for passive safety tests. This position is responsible to execute vehicle crash tests in passive safety system development, ranging from the ...

Stellantis

CAE Safety Engineer

Auburn Hills, MI · On-site

The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and ...

ROUSH

Senior CAE Analyst (Safety)

Livonia, MI · On-site

The CAE Senior Analyst (Safety) will perform Finite Element Analysis (FEA) to solve Crash Structural Safety problems to aid engineering team in the upfront design of automotive, aerospace ...

Stellantis

PPL Safety

Auburn Hills, MI · On-site

A minimum of 2 years of crash/safety related experience is required, specifically in two or more of the following areas: * Design of vehicle structures for impact performance using computer aided ...

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Crash Safety information

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$35.5K

$103.1K

$163K

How much do crash safety jobs pay per year?

As of Jun 8, 2026, the average yearly pay for crash safety in the United States is $103,058.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,000.00 and $133,000.00 per year, depending on experience, location, and employer.

What are some of the main challenges faced by crash safety engineers during the vehicle design process?

Crash safety engineers often encounter the challenge of balancing vehicle weight, cost, and performance while meeting stringent safety regulations. They must collaborate closely with design, simulation, and testing teams to ensure that safety features do not compromise other critical aspects of the vehicle. Additionally, incorporating new materials and technologies requires ongoing learning and adaptability. Addressing evolving regulatory standards and consumer safety expectations also demands continuous improvement and innovation.

What are crash safety engineers and what do they do?

Crash safety engineers are professionals who design, test, and analyze vehicles and their components to ensure they meet safety standards during accidents. Their primary focus is minimizing injuries and fatalities by improving vehicle structures, restraints, airbags, and other safety features. These engineers use computer simulations, crash test dummies, and real-world crash testing to evaluate and enhance crashworthiness. They work closely with automotive manufacturers, regulatory agencies, and safety organizations to continuously improve vehicle safety.

What is the difference between Crash Safety vs Crash Data Analyst?

AspectCrash SafetyCrash Data Analyst
Required CredentialsEngineering degree, safety certificationsStatistics, data analysis, or related degree
Work EnvironmentAutomotive testing labs, R&D facilitiesData centers, corporate offices, research teams
Industry UsageVehicle safety design and testingAnalyzing crash data for insights and improvements

Crash Safety focuses on designing and testing vehicle safety features, while Crash Data Analysts interpret crash data to improve safety measures. Both roles require analytical skills but differ in their focus—one on engineering safety solutions, the other on data analysis and reporting.

What are the key skills and qualifications needed to thrive as a Crash Safety Engineer, and why are they important?

To thrive as a Crash Safety Engineer, you need a solid background in mechanical or automotive engineering, knowledge of physics, and familiarity with vehicle safety standards. Expertise with crash simulation software (such as LS-DYNA or MADYMO), data analysis tools, and relevant certifications like Professional Engineer (PE) licensure are typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with multidisciplinary teams and interpret complex test results. These skills are crucial for developing safer vehicles, ensuring regulatory compliance, and minimizing injuries during collisions.
More about Crash Safety jobs
What cities are hiring for Crash Safety jobs? Cities with the most Crash Safety job openings:
What states have the most Crash Safety jobs? States with the most job openings for Crash Safety jobs include:
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Crash Safety jobs near you
Infographic showing various Crash Safety job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 80% Full Time, and 19% Part Time. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $103,058 per year, or $49.5 per hour.
CAE Crash and Safety Engineer

CAE Crash and Safety Engineer

Detroit Engineered Products

Auburn Hills, MI • On-site

Contractor

Posted 26 days ago

Job description

Job Description
  • Crash Safety CAE Engineer:
  • This is a contract position for a Crash Safety CAE Engineer in Auburn Hills, MI. The role involves developing design strategies to meet crash safety targets at the vehicle, system, and component levels, ensuring compliance with global safety regulations and consumer rating protocols.
  • Responsibilities:
  • Lead vehicle design development using CAE, balancing all applicable global vehicle safety requirements.
  • Build and maintain full vehicle and system level CAE models following best practices, ensuring high simulation fidelity and results accuracy.
  • Perform CAE simulations for dynamic and quasi-static crash scenarios, including frontal, side, rear, pedestrian, occupant, and crash avoidance events.
  • Improve structural performance and efficiency with minimized weight and cost (topology, joints, weld/adhesive, gauge, lightweight materials, etc.).
  • Summarize simulation results in a clear and actionable format for development teams.
  • Collaborate cross-functionally with Program Management, and other engineering teams (Studio, Body, Trims, Electrical, Electronics, Manufacturing, etc.).
  • Qualifications:
  • Bachelor's, Master's, or Ph.D. in Mechanical Engineering or a related discipline.
  • 8+ years of experience in full-vehicle crashworthiness and multi-physics CAE simulations.
  • Strong knowledge of global regulatory vehicle safety standards (AIS, ECE, FMVSS), consumer safety ratings (US-NCAP, Euro NCAP), and insurance ratings (IIHS, RCAR).
  • Strong understanding of structural mechanics and energy management in crashes based on first-principles physics.
  • Experience in developing crashworthy structures, occupant restraints, exterior and interior systems.
  • Proven ability to correlate the CAE results to physical test data and calibrate virtual models to reflect real-world performance.
  • Proficiency in LS-DYNA, ANSA, PRIMER, HYPERWORKS; familiarity with ADAS active safety simulations and AI/ML-based CAE tools is a plus.
  • Experience working on multiple vehicle platforms, including Electric, Hybrid, and Autonomous Vehicles.
  • Strong communication skills with ability to present results and influence cross-functional design decision

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