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Crash Safety Jobs (NOW HIRING)

Stellantis

PPL Safety

Auburn Hills, MI

A minimum of 2 years of crash/safety related experience is required, specifically in two or more of the following areas: * Design of vehicle structures for impact performance using computer aided ...

Ford Motor Company

Research Engineer

Dearborn, MI · On-site

$95K - $184K/yr

... crash safety. Responsibilities also include leading failure mode analysis documentation (e.g., FMEAs, P-diagrams, interface diagrams) and collaborating with battery system and component suppliers on ...

Ford Motor Company

Research Engineer

Dearborn, MI

$95K - $184K/yr

... crash safety, and durability simulations for HV battery components and assemblies, using SimSolid and NX, and modifying designs based on analysis results. 3. Leading and documenting failure mode ...

Priamba Soft

EV Battery pack Lead Engineer

Foster City, CA · On-site

$119K - $157K/yr

Conduct trade-off studies considering cell format, thermal behavior, crash safety, cost, manufacturability, and packaging constraints. 2. Detailed Design & Engineering Leadership * Guide mechanical ...

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Crash Safety information

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$35.5K

$103.1K

$163K

How much do crash safety jobs pay per year?

As of Jul 23, 2026, the average yearly pay for crash safety in the United States is $103,058.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,000.00 and $133,000.00 per year, depending on experience, location, and employer.

What are some of the main challenges faced by crash safety engineers during the vehicle design process?

Crash safety engineers often encounter the challenge of balancing vehicle weight, cost, and performance while meeting stringent safety regulations. They must collaborate closely with design, simulation, and testing teams to ensure that safety features do not compromise other critical aspects of the vehicle. Additionally, incorporating new materials and technologies requires ongoing learning and adaptability. Addressing evolving regulatory standards and consumer safety expectations also demands continuous improvement and innovation.

What engineer makes $500,000 a year?

In the field of crash safety engineering, senior engineers or specialized roles such as lead crash safety engineers at major automotive companies can earn salaries around or exceeding $500,000 annually, especially with experience, bonuses, and stock options. These positions often require advanced knowledge of vehicle safety systems, crash testing, and certification processes, along with extensive industry experience.

What are crash safety engineers and what do they do?

Crash safety engineers are professionals who design, test, and analyze vehicles and their components to ensure they meet safety standards during accidents. Their primary focus is minimizing injuries and fatalities by improving vehicle structures, restraints, airbags, and other safety features. These engineers use computer simulations, crash test dummies, and real-world crash testing to evaluate and enhance crashworthiness. They work closely with automotive manufacturers, regulatory agencies, and safety organizations to continuously improve vehicle safety.

What jobs can you get in safety?

Jobs in safety include safety engineer, safety technician, safety manager, and occupational health specialist. These roles involve identifying hazards, developing safety protocols, and ensuring compliance with safety regulations, often requiring certifications such as OSHA training or safety management credentials.

What is the highest paying safety job?

In crash safety, senior roles such as Crash Safety Engineering Managers or Lead Safety Engineers tend to have the highest salaries, often exceeding six figures. These positions typically require advanced technical skills, experience in vehicle safety testing, and certifications like ISO or SAE standards knowledge.

What is the difference between Crash Safety vs Crash Data Analyst?

AspectCrash SafetyCrash Data Analyst
Required CredentialsEngineering degree, safety certificationsStatistics, data analysis, or related degree
Work EnvironmentAutomotive testing labs, R&D facilitiesData centers, corporate offices, research teams
Industry UsageVehicle safety design and testingAnalyzing crash data for insights and improvements

Crash Safety focuses on designing and testing vehicle safety features, while Crash Data Analysts interpret crash data to improve safety measures. Both roles require analytical skills but differ in their focus—one on engineering safety solutions, the other on data analysis and reporting.

What are the key skills and qualifications needed to thrive as a Crash Safety Engineer, and why are they important?

To thrive as a Crash Safety Engineer, you need a solid background in mechanical or automotive engineering, knowledge of physics, and familiarity with vehicle safety standards. Expertise with crash simulation software (such as LS-DYNA or MADYMO), data analysis tools, and relevant certifications like Professional Engineer (PE) licensure are typically required. Strong problem-solving skills, attention to detail, and effective communication help you collaborate with multidisciplinary teams and interpret complex test results. These skills are crucial for developing safer vehicles, ensuring regulatory compliance, and minimizing injuries during collisions.

What are some safe careers?

Crash safety professionals work in the automotive industry to improve vehicle safety features and conduct crash tests. These careers often require knowledge of engineering, safety standards, and specialized testing equipment. They are generally considered safe due to the controlled environment and focus on safety improvements.
More about Crash Safety jobs
What cities are hiring for Crash Safety jobs? Cities with the most Crash Safety job openings:
What states have the most Crash Safety jobs? States with the most job openings for Crash Safety jobs include:
What job categories do people searching Crash Safety jobs look for? The top searched job categories for Crash Safety jobs are:
Crash Safety jobs near you
Infographic showing various Crash Safety job openings in the United States as of July 2026, with employment types broken down into 7% Locum Tenens, 1% As Needed, 81% Full Time, 7% Part Time, 1% Contract, and 3% Summer. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $103,058 per year, or $49.5 per hour.
Sr. Mechanical Engineer, Frame and Cab

Sr. Mechanical Engineer, Frame and Cab

Harbinger Motors Inc.

Garden Grove, CA • On-site

$105K - $139K/yr

Other

This job post has expired today. Applications are no longer accepted.

Job description

Role Overview

The Senior Design & Release Engineer will lead the architecture of the frame and cab interface systems. You will be the technical authority for the primary structure, balancing the competing needs of vehicle dynamics and crash safety. This role requires a strategic thinker who can mentor junior engineers while managing high-level program milestones.

Key Responsibilities

  • Lead the end-to-end design and release of the primary ladder frame and cab mounting systems using CATIA V5/V6.

  • Define system-level requirements and technical specifications for the chassis platform.

  • Directly interface with CAE (Computer-Aided Engineering) teams to iterate on frame stiffness, NVH (Noise, Vibration, and Harshness), and durability.

  • Drive the sourcing process by evaluating supplier technical capabilities and managing technical reviews (DFMEA/PFMEA).

  • Optimize the chassis for "Skateboard" architecture, ensuring seamless integration of the e-axle and battery modules.

Qualifications

  • B.S. or M.S. in Mechanical Engineering.

  • 8+ years of automotive experience, specifically in chassis, frames, or body-in-white (BIW).

  • Expert-level mastery of CATIA V6 (3DEXPERIENCE) and PLM systems (Enovia/Teamcenter).

  • Proven track record of taking complex mechanical systems from "blank page" concept through Start of Production (SOP).

  • Deep knowledge of automotive materials (High-Strength Steels, Aluminum) and joining methods (MIG welding, SPR, structural adhesives).

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