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Controls Engineer Jobs in Pewaukee, WI (NOW HIRING)

Actalent

Controls Engineer

Milwaukee, WI

$80 - $115/hr

Controls Engineer Responsibilities * Problem solve equipment control issues and implement effective, sustainable improvements to enhance reliability and performance. * Provide control system guidance ...

Actalent

Controls Engineer

Wales, WI · Hybrid

$85K - $120K/yr

Controls Engineer Responsibilities * Design control systems for robotic systems, including high power distribution, low power distribution, and all related system components and communications.

Actalent

Controls Engineer

Brookfield, WI

$80K - $120K/yr

Controls Engineer Responsibilities * Collaborate closely with customers to understand application requirements and design custom control solutions for industrial machinery and process equipment.

AWI Engineering

Controls Engineer

Milwaukee, WI · On-site

$82K - $106K/yr

Company Description About AWI Engineering When it comes to enhancing your engineering career, AWI is the partner you can rely on for efficient and effective results. With years of experience and ...

Steele Solutions

Controls Engineer I

Milwaukee, WI · On-site

$82K - $106K/yr

About the Role Summary Under general supervision, the Controls Engineer I is responsible for assisting in the design, programming, and commissioning of basic control systems in material handling and ...

Techstaff

Controls/Integration Engineer

Menomonee Falls, WI

$83K - $108K/yr

Controls Engineer- PLC/ HMI Programmer Responsibilities include the design and overseeing the assembly and installation of robotic systems * Associates or Bachelors Degree in Engineering * Possess a ...

Techstaff

Controls/Integration Engineer

Menomonee Falls, WI

$83K - $108K/yr

Controls Engineer- PLC/ HMI Programmer Responsibilities include the design and overseeing the assembly and installation of robotic systems * Associates or Bachelors Degree in Engineering * Possess a ...

Engineering Specialists

Controls Engineer

Brookfield, WI · On-site

$78K - $101K/yr

Engineering Specialists has been delivering innovative automation solutions to diverse industries for over 50 years. Our team of engineers and technicians pride themselves on delivering quality ...

ProMach

Sr. Controls Engineer

Waukesha, WI · On-site

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

Engineering Specialists Inc

Controls Engineer

Brookfield, WI · On-site

$78K - $101K/yr

Engineering Specialists has been delivering innovative automation solutions to diverse industries for over 50 years. Our team of engineers and technicians pride themselves on delivering quality ...

Promachbuilt

Sr. Controls Engineer

Waukesha, WI

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

TechniBlend LLC

Sr. Controls Engineer

Waukesha, WI · On-site

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

Pro Mach

Sr. Controls Engineer

Waukesha, WI

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

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Showing results 1-20

All JobsControls Engineer JobsControls Engineer Jobs in Pewaukee, WI

Controls Engineer information

See Pewaukee, WI salary details

$53.8K

$94.5K

$128.2K

How much do controls engineer jobs pay per year?

As of Jul 16, 2026, the average yearly pay for controls engineer in Pewaukee, WI is $94,502.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,700.00 and $105,700.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
More about Controls Engineer jobs
What are the most commonly searched types of Controls Engineer jobs in Pewaukee, WI? The most popular types of Controls Engineer jobs in Pewaukee, WI are:
What are popular job titles related to Controls Engineer jobs in Pewaukee, WI? For Controls Engineer jobs in Pewaukee, WI, the most frequently searched job titles are:
What cities near Pewaukee, WI are hiring for Controls Engineer jobs? Cities near Pewaukee, WI with the most Controls Engineer job openings:
Controls Engineer jobs near you
Infographic showing various Controls Engineer job openings in Pewaukee, WI as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $94,502 per year, or $45.4 per hour.
Controls Engineer (ROCKWELL, PLC, HMI)

Controls Engineer (ROCKWELL, PLC, HMI)

Intermedia Group, Inc.

Waukesha, WI

$97K - $143K/yr

Full-time

Re-posted 17 days ago

Job description

OPEN JOB: Controls Engineer (ROCKWELL, PLC, HMI)
LOCATION: Waukesha, Wisconsin
***Relocation Assistance Available
BASE SALARY: $97,000 to $143,000
INDUSTRY: Manufacturing & Production
JOB CATEGORY: Engineering - Electrical
 
  • The Controls Engineer is responsible for supporting plant leadership in achieving business and financial goals by developing and maintaining robust testing and assembly processes.
  • The Controls Engineer will actively participate and support the design, development, fabrication, validation, installation, and troubleshooting of production equipment and programs. 
 
ESSENTIAL FUNCTIONS:
  • Provide guidelines for the design and selection of test equipment, Developing testing protocols, test data collection programs and best practices.
  • Support, service, and trouble shoot controls for production equipment, test equipment, and electrical systems within the plant.
  • Develop test equipment specifications ensuring compliance with electrical safe work practices and OSHA requirements. Identify and remediate potential safety hazards.
  • Developing interfaces between SQL databases and production systems.
  • Enforce safety expectations, document, and communicate hazards and unsafe conditions to ensure a zero-incident culture and product conformance to electrical safety and quality standards.
  • Collaborate with manufacturing, MESH, manufacturing engineering, quality, product design engineering, suppliers, and customers as needed.
  • Performs root cause and failure analysis, applying critical thinking and problem-solving skills. 
  • Guide the capital equipment selection process and develop Capital Appropriation Requests (CARS) for new products or process initiatives. 
  • Actively participate in assessment processes within the manufacturing environment, potentially as a category lead or champion. 
  • Lead/co-lead cost-out initiatives and promotes culture of continuous improvement. Collaborates cross functionally using Lean and Six Sigma tools to solve manufacturing problems.
  • Leverages advanced technology to improve the effectiveness of information systems for controls.
  • Seeks opportunities to eliminate waste associated with the flow of factory floor test information. Leads/co-leads projects, develop goals, budgets, and work breakdown structures. 
  • Execute sustained change management within manufacturing operations, utilizing change management techniques such as ADKAR to drive and sustain improvements. 

REQUIREMENTS:
  • Bachelor’s degree in Engineering from an accredited institution.
  • Minimum of five (5) years of Controls/Test engineering experience
  • Able to design a PLC from scratch
  • Experience with Rockwell Software (RSLogix 5, RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk View ME, FactoryTalk SE)
  • Experience with PLC and HMI programming, and an understanding of safety systems design
  • Experience with various programming software including Visual Basic/Studio, SQL, and other Microsoft applications. 

If you are interested in pursuing this opportunity, please respond back and include the following:
 
  • MS WORD Resume
  • required compensation.
  • Contact information.
  • Availability

Upon receipt, one of our managers will contact you to discuss the position in full detail.
Jason Denmark
JASON DENMARK
Talent Sourcing / Recruiting
Email: jdenmark@intermediagroup.com
Open Job Portal: https://intermediagroup.catsone.com/careers