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Controls Engineer Jobs in Pewaukee, WI (NOW HIRING)

MGS Mfg. Group, Inc

Senior Controls Engineer

Germantown, WI

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you will be responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

Milwaukee Tool

Controls Engineer

Menomonee Falls, WI · On-site

$83K - $108K/yr

Build data pipelines from machine controls to enterprise systems for SPC, dashboards, process control, capability analysis, and engineering insight. * Translate machine data into control plans ...

Sovereign Technologies

Controls Engineer

Milwaukee, WI · On-site

$82K - $106K/yr

These are the current sites; you would travel to and the expenses will be paid by the company We are seeking an experienced Controls Engineer to join our team as a consultant to assist with ...

KAD Staffing

Controls Engineer

Milwaukee, WI · On-site

$82K - $106K/yr

Summary Under supervision of the Engineering Manager, the Control Engineer analyzes customer requirements and specifications, performs electrical design of controls and power distribution, writes and ...

ETE REMAN

Controls Engineer

Milwaukee, WI · On-site

$79K - $102K/yr

The Controls Engineer is a key member of the ETE engineering group responsible for the hands-on design, assembly, programming, and troubleshooting of automated test systems used to validate complex ...

KAD Staffing

Controls Engineer

Germantown, WI · On-site

$85K - $109K/yr

Summary Under supervision of the Engineering Manager, the Control Engineer analyzes customer requirements and specifications, performs electrical design of controls and power distribution, writes and ...

KAD Staffing

Controls Engineer

New Berlin, WI · On-site

$81K - $105K/yr

Summary Under supervision of the Engineering Manager, the Control Engineer analyzes customer requirements and specifications, performs electrical design of controls and power distribution, writes and ...

Steele Solutions

Controls Engineer II

Milwaukee, WI · On-site

$82K - $106K/yr

The Controls Engineer II begins contributing to repeatable code modules and supports standardization efforts. Essential Duties and Responsibilities This list of duties and responsibilities is not all ...

Kiongroup

Controls Engineer

Wauwatosa, WI

$90K - $133K/yr

The Controls Project Engineer manages and oversees all engineering deliverables vital to execute the project from kick-off through customer acceptance. Partnering closely with the Project Manager ...

MGS Mfg. Group, Inc

Senior Controls Engineer

Germantown, WI

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you willbe responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

Mead & Hunt

Process Controls Engineer

Milwaukee, WI · On-site

$95K - $130K/yr

We have an opportunity available for an Experienced Process Controls Engineer to join our Greenhouse Gas Reduction Group in our West Allis, WI or Denver, CO office. Responsibilities include:

Kiongroup

Controls Engineer

Wauwatosa, WI

$90K - $133K/yr

The Controls Project Engineer manages and oversees all engineering deliverables vital to execute the project from kick-off through customer acceptance. Partnering closely with the Project Manager ...

Generac

Senior Controls Engineer

Sussex, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Generac

Senior Controls Engineer

Milwaukee, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

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Showing results 1-20

All JobsControls Engineer JobsControls Engineer Jobs in Pewaukee, WI

Controls Engineer information

See Pewaukee, WI salary details

$53.8K

$94.5K

$128.2K

How much do controls engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for controls engineer in Pewaukee, WI is $94,502.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,700.00 and $105,700.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
More about Controls Engineer jobs
What are the most commonly searched types of Controls Engineer jobs in Pewaukee, WI? The most popular types of Controls Engineer jobs in Pewaukee, WI are:
What are popular job titles related to Controls Engineer jobs in Pewaukee, WI? For Controls Engineer jobs in Pewaukee, WI, the most frequently searched job titles are:
What cities near Pewaukee, WI are hiring for Controls Engineer jobs? Cities near Pewaukee, WI with the most Controls Engineer job openings:
Controls Engineer jobs near you
Infographic showing various Controls Engineer job openings in Pewaukee, WI as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $94,502 per year, or $45.4 per hour.
Senior Controls Engineer

Senior Controls Engineer

MGS Mfg. Group, Inc

Germantown, WI

$98K - $130K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 26 days ago

Job description

MGS has an exciting opportunity for a Senior Controls Engineer to join our MGS Germantown Automation team.

As a Senior Controls Engineer at MGS, you will be responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and implementation of machine software applications and programming architecture. Serving as a technical lead, the position sets design quality standards and mentors junior engineers while collaborating on challenging, diverse projects that involve innovative solutions and technologies.

Below are additional duties and responsibilities:

  • Lead and execute the controls design, software development, and debug of multi-station automated assembly and test systems
  • Specify and design complete industrial control systems, network communications, schematics, and panel layouts using electrical CAD software
  • Develop, structure, and test PLC code on Rockwell (Studio 5000) and Beckhoff (TwinCAT), with clean, maintainable, well-documented logic
  • Program and integrate peripheral devices (servo/motion drives, robotics, vision and inspection systems, smart sensors, and other field hardware)
  • Develop machine HMI applications (Beckhoff or Ignition) for operator interaction, data collection, and traceability
  • Design and program equipment to customer and internal build specifications, applying established design standards and techniques
  • Develop design specifications and support requirements and traceability in line with GAMP 5 and 21 CFR Part 11 expectations
  • Design and integrate machine safety systems and perform risk analysis in accordance with ISO 13849; support CE marking for international deployments
  • Apply software version control and configuration management practices (Git - GitHub / Azure DevOps) across controls deliverables
  • Support customer start-ups, site acceptance testing, and on-site service support as necessary
  • Act as a technical lead and mentor - guiding junior controls engineers through design reviews, code reviews, and technical coaching, and helping improve team standards and practices
  • Partner with mechanical, project management, and quality teams across the project lifecycle
  • Contribute to project success across cost, quality, schedule, and customer satisfaction - managing your own design tasks and labor estimates against project budget and timing
  • Serve as a technical point of contact for customers on controls-related aspects of projects
  • Any other duties as assigned.

About MGS

As a global provider of healthcare manufacturing solutions, MGS provides the right balance to drive vital innovations: robust end-to-end solutions combined with the strong customer focus and seamless collaboration of an agile partner. That's why we're the engineering and manufacturing partner of choice for today's leading Pharma, Diagnostic and MedTech innovators. Serving customers from 12 strategically located facilities around the world, we transform our customers' most pressing challenges into innovations that improve lives. To learn more about MGS, please visit www.mgsmfg.com.


A qualified Senior Controls Engineer candidate would fulfill these requirements:

  • Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a related automation/controls discipline; a two-year technical program in a related field, combined with relevant hands-on experience, is an acceptable alternative
  • 7+ years of controls engineering experience in automated machinery or industrial automation
  • Strong proficiency with Rockwell (Studio 5000) and Beckhoff (TwinCAT) automation controls platforms
  • Vision systems, servo/motion control, and robotics integration experience
  • Experience designing electrical schematics in AutoCAD Electrical or an equivalent ECAD package
  • Working knowledge of machine safety design and applicable industry standards (e.g., ISO 13849)
  • In depth knowledge of industrial automation systems and typical industrial wiring schematics and diagrams
  • Experience taking machines through commissioning, debug, and validation
  • Strong troubleshooting skills and a structured, documentation-minded approach to design

Preferred Qualifications:

  • Experience mentoring or providing technical leadership to junior engineers
  • Familiarity with software version control (Git - GitHub / Azure DevOps) applied to controls deliverables
  • Experience with CE marking and international machine deployment
  • Experience with GAMP 5 and 21 CFR Part 11 for medical device or pharmaceutical manufacturing

Benefits:

We offer an excellent benefits package including medical, dental, vision, 401K, disability, life, FSA, vacation, and holidays.