Job Title: Controls Engineer
Location: Cullman, AL
The Controls Engineer is responsible for maintaining, troubleshooting, and improving equipment control systems to support safe, efficient, and high-quality manufacturing processes. This role supports production, continuous improvement initiatives, new model launches, and new equipment installations. Position level (Level 1 or Level 2) is determined based on experience, technical capability, and demonstrated proficiency.
Position Levels
Controls Engineer โ Level 1 (Technician | 1+ Years Experience)
Primary Responsibilities:
- Troubleshoot PLC logic across various makes and models to support production equipment.
- Read and interpret electrical schematics to diagnose controls-related machine issues.
- Maintain accurate backups of all equipment programs, including PLCs, HMIs, robots, and memory cards.
- Perform PLC, HMI, and robotic troubleshooting to minimize downtime.
- Support the development and implementation of Safety, Quality, and Production countermeasures.
- Assist support departments during emergency downtime situations.
- Remotely assist other Topre facilities with controls-related troubleshooting as needed.
- Log daily and weekly activity in required reports.
- Complete assigned duties on schedule while meeting safety and quality expectations.
- Assist leadership with basic budgeting and scheduling decisions related to controls work.
Controls Engineer โ Level 2 (Senior Technician | 3+ Years Experience)
Primary Responsibilities:
- Perform all Level 1 responsibilities.
- Assist with PLC and HMI logic development and program modifications.
- Assist with electrical schematic updates and modifications using CAD software.
- Support robot program development and optimization.
- Lead or support projects involving equipment modifications, upgrades, and new installations.
- Coordinate with outside and third-party contractors on controls-related projects.
- Provide advanced troubleshooting support across multiple Topre facilities.
- Travel to other U.S. Topre facilities when required (generally <10%).
Core Responsibilities (All Levels)
- Read and understand electrical schematics.
- Update and develop electrical schematics using CAD software.
- Maintain and manage equipment program backups and documentation.
- Develop and implement Safety, Quality, and Production countermeasures.
- Troubleshoot PLCs, HMIs, and robotic systems.
- Support new model launches and production build-outs.
- Participate in continuous improvement initiatives.
- Ensure compliance with company standards and safety requirements.
INDQSS1