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Controls Engineer Jobs in Birmingham, AL (NOW HIRING)

Senior Controls Engineer

Birmingham, AL

$90K - $120K/yr

Senior Controls Engineer The Senior Controls Engineer designs, develops, and implements advanced control systems that support high‑power electrical equipment and integrated energy systems. This ...

Controls Engineer I

Hueytown, AL · On-site

$74K - $96K/yr

Controls Engineer I Location: 2901 Allison-Bonnett Memorial Drive, Hueytown AL, 35023 Duration: 1 Year Client: Alabama Power Position Overview The Controls Engineer I supports the installation ...

Controls Engineer

Birmingham, AL

$78K - $101K/yr

Technical Associate's Degree preferred. * 5-10 years of Controls Engineering experience , preferably in automotive or similar automated manufacturing. * Strong experience with Allen Bradley, RS Logix ...

Controls Engineer

Birmingham, AL · On-site

$78K - $101K/yr

Technical Associate's Degree preferred. * 5-10 years of Controls Engineering experience , preferably in automotive or similar automated manufacturing. * Strong experience with Allen Bradley, RS Logix ...

Automation Controls Engineer

Bessemer, AL · On-site

$74K - $98K/yr

The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical proficiency in many industrial ...

Automation Controls Engineer

Bessemer, AL

$74K - $98K/yr

Description The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical proficiency in many ...

Automation Controls Engineer

Bessemer, AL · On-site

$74K - $98K/yr

Job Type Full-time Description The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical ...

Controls & Automation Engineer II

Vance, AL · On-site

$74K - $96K/yr

CONTROLS ENGINEER (7pm-4am) TUSCALOOSA, ALABAMA As a member of the Engineering team, the Controls Engineer will be responsible for developing and implementing program changes to reduce machine ...

Controls Engineer - Casting

Birmingham, AL · On-site

$78K - $101K/yr

Electrical Controls Engineering background desired, Experience with Siemens Processors, and Fanuc Robots OTHER : MS-Office - computer navigation knowledge Excel, Word, Access, and all related ...

Controls & Automation Engineer II

Vance, AL · On-site

$74K - $96K/yr

CONTROLS ENGINEER (7pm-4am) TUSCALOOSA, ALABAMA As a member of the Engineering team, the Controls Engineer will be responsible for developing and implementing program changes to reduce machine ...

Controls Engineer - Casting

Birmingham, AL · On-site

$78K - $101K/yr

Electrical Controls Engineering background desired, Experience with Siemens Processors, and Fanuc Robots OTHER : MS-Office - computer navigation knowledge Excel, Word, Access, and all related ...

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Automation Engineer

Birmingham, AL · On-site

$85K - $100K/yr

BIW Automation and Controls Engineer - Automotive Products - Minimum of 4+ years' Experience - Manufacturing Engineering or Process Engineering with Automation Experience in Steel Stamping Processes.

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Controls Engineer information

See Birmingham, AL salary details

$51.6K

$90.5K

$122.8K

How much do controls engineer jobs pay per year?

As of Aug 2, 2026, the average yearly pay for controls engineer in Birmingham, AL is $90,541.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,300.00 and $101,300.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What are the most commonly searched types of Controls Engineer jobs in Birmingham, AL? The most popular types of Controls Engineer jobs in Birmingham, AL are:
What are popular job titles related to Controls Engineer jobs in Birmingham, AL? For Controls Engineer jobs in Birmingham, AL, the most frequently searched job titles are:
What job categories do people searching Controls Engineer jobs in Birmingham, AL look for? The top searched job categories for Controls Engineer jobs in Birmingham, AL are:
What cities near Birmingham, AL are hiring for Controls Engineer jobs? Cities near Birmingham, AL with the most Controls Engineer job openings:
Infographic showing various Controls Engineer job openings in Birmingham, AL as of July 2026, with employment types broken down into 93% Full Time, 5% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 4% Hybrid, and 4% Remote job distribution, with an average salary of $90,541 per year, or $43.5 per hour.

Senior Controls Engineer

Austin Allen Company, LLC

Birmingham, AL

$110K - $120K/yr

Full-time

Posted yesterday

New


Job description

Senior Controls Engineer - Manufacturing

Salary $110,000 - $120,000 + Bonus + Benefits + Paid Relocation to Mississippi

Rapidly growing client is offering you the opportunity to work with a strong group of engineering professionals who are enjoying a fast-paced and challenging work environment. In this role, you will support and continuously improve the processes and controls to achieve goals and objectives. You’ll serve as a technical expert for controls software management to include troubleshooting controls issues and back-up programs. You’ll need a basic knowledge of SPC, CAD, PLC Programming and Robotics.

The primary focus of this assignment will be to provide programming and engineering support in basic troubleshooting of machines within assembly and test issues. You will manage future product line strategy from a controls standpoint as well as support the enhancement of controls system operations. This person will deliver control systems engineering work packages across multiple projects. Other responsibilities will include coordination of work with members of design team (including engineers, manufacturing and contractors), provide training to machinery, operations, programming, preventive maintenance and production personnel and support the overall cost reduction initiatives.

Must have Machine Design/specification/Programming experience.

Minimum requirements for this Senior Controls Engineering role:

  • Bachelor degree in Engineering
  • Minimum of 5 years of experience in a Controls position
  • Working knowledge of Robotics
  • Experience with Machine Design
  • PLC Programming
  • Must have AutoCAD
  • Auto industry standards knowledge (SORs, APQP, PPAP, MSA, FMEAs, Flow Charts, TS-16949, etc.).