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Controls Engineer Jobs in Chelsea, AL (NOW HIRING)

Senior Controls Engineer

Trussville, AL

$89K - $117K/yr

Senior Controls Engineer The Senior Controls Engineer designs, develops, and implements advanced control systems that support high‑power electrical equipment and integrated energy systems. This ...

New

Senior Controls Engineer

Birmingham, AL

$90K - $120K/yr

Senior Controls Engineer The Senior Controls Engineer designs, develops, and implements advanced control systems that support high‑power electrical equipment and integrated energy systems. This ...

New

Controls Engineer I

Hueytown, AL · On-site

$74K - $96K/yr

Controls Engineer I Location: 2901 Allison-Bonnett Memorial Drive, Hueytown AL, 35023 Duration: 1 Year Client: Alabama Power Position Overview The Controls Engineer I supports the installation ...

Controls Engineer

Birmingham, AL · On-site

$78K - $101K/yr

Technical Associate's Degree preferred. * 5-10 years of Controls Engineering experience , preferably in automotive or similar automated manufacturing. * Strong experience with Allen Bradley, RS Logix ...

Controls Engineer

Birmingham, AL

$78K - $101K/yr

Technical Associate's Degree preferred. * 5-10 years of Controls Engineering experience , preferably in automotive or similar automated manufacturing. * Strong experience with Allen Bradley, RS Logix ...

Automation Controls Engineer

Bessemer, AL · On-site

$74K - $98K/yr

The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical proficiency in many industrial ...

Automation Controls Engineer

Bessemer, AL · On-site

$74K - $98K/yr

Description The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical proficiency in many ...

Automation Controls Engineer

Bessemer, AL · On-site

$74K - $98K/yr

Job Type Full-time Description The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical ...

Controls Engineer - Casting

Birmingham, AL

$78K - $101K/yr

Electrical Controls Engineering background desired, Experience with Siemens Processors, and Fanuc Robots OTHER : MS-Office - computer navigation knowledge Excel, Word, Access, and all related ...

Controls Engineer - Casting

Birmingham, AL · On-site

$78K - $101K/yr

Electrical Controls Engineering background desired, Experience with Siemens Processors, and Fanuc Robots OTHER : MS-Office - computer navigation knowledge Excel, Word, Access, and all related ...

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Showing results 1-20

Controls Engineer information

See Chelsea, AL salary details

$49.9K

$87.6K

$118.8K

How much do controls engineer jobs pay per year?

As of Jul 12, 2026, the average yearly pay for controls engineer in Chelsea, AL is $87,567.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $97,900.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What cities near Chelsea, AL are hiring for Controls Engineer jobs? Cities near Chelsea, AL with the most Controls Engineer job openings:
Infographic showing various Controls Engineer job openings in Chelsea, AL as of July 2026, with employment types broken down into 86% Full Time, 11% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $87,567 per year, or $42.1 per hour.

$90K - $110K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 28 days ago


Job description

Controls Engineer

This position is responsible for all plant machine control systems and documentation, and for working with Engineering on new machine controls and standards.

Responsibilities

  • Follow and enforce all plant safety rules and policies.
  • Update, modify, and continuously improve existing controls systems including robotic programs, ladder logic programs, relay logic, electrical distribution, motor controls, operator interface, hydraulics, and pneumatics distribution and control
  • Design and develop new machine controls including robotic, electrical, electronic, hydraulic, pneumatic and vision systems
  • Coordinate with engineering and maintenance on existing machine control modifications to robotic, electrical, electronic, hydraulic, pneumatic and vision systems
  • Create, maintain, and keep all electronic data bases: all electrical, hydraulic, and pneumatic schematics; panel layouts; PLC, operator display, operator interface, and robot programs; machine power distribution and all related vendor controls component part documentation
  • Schedule and complete backups of all electronic machine control and robotic programs on set schedule
  • Implement and maintain data collection system from shop floor processing equipment
  • Maintain and expand existing plant floor machine control to Ethernet gateways, links, and connections
  • Maintain all sub machine control data highways
  • Maintain and update controls portion of machine standards
  • Participate in Continual Improvement activities

Requirements

  • Bachelor’s Degree in a related field or previous experience in a Controls Engineering capacity
  • Prior Controls Engineering experience in a manufacturing environment; preferably automotive
  • Prior experience with Allen Bradley or Siemens PLC’s
  • Experienced with Fanuc Robots