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Controls Engineer Jobs in Cullman, AL (NOW HIRING)

Controls Engineer

Cullman, AL

$73K - $95K/yr

Controls Engineer Location: Cullman, AL The Controls Engineer is responsible for maintaining, troubleshooting, and improving equipment control systems to support safe, efficient, and high-quality ...

... controls, or advanced manufacturing processes ● Experience working with external vendors or international engineering teams ● Continuous improvement or process optimization experience Day-to-Day ...

Input data into engineering system of record. * Facilitate collaborative page-turn meetings for new ... controls; and reach with hands, talk, and hear. The employee frequently views a computer monitor ...

Nuclear Engineer

Decatur, AL

$92K - $110K/yr

Job Title: Nuclear Engineer (Naval Reactors Engineer) Category / Component: Officer • Active ... controls; review designs and analyses from laboratories, shipyards, and industry partners ...

Nuclear Engineer

Hartselle, AL

$88K - $105K/yr

Job Title: Nuclear Engineer (Naval Reactors Engineer) Category / Component: Officer • Active ... controls; review designs and analyses from laboratories, shipyards, and industry partners ...

Nuclear Engineer

Cleveland, AL

$79K - $95K/yr

Job Title: Nuclear Engineer (Naval Reactors Engineer) Category / Component: Officer • Active ... controls; review designs and analyses from laboratories, shipyards, and industry partners ...

Senior Advanced Quality Engineer

Decatur, AL · On-site

$83K - $112K/yr

Interpret technical drawings, GD&T requirements, and MBD data to ensure manufacturing controls align with engineering specifications * Develop and execute measurement strategies using CMMs, 3D ...

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Controls Engineer information

See Cullman, AL salary details

$48.5K

$85.2K

$115.6K

How much do controls engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for controls engineer in Cullman, AL is $85,202.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,700.00 and $95,300.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What cities near Cullman, AL are hiring for Controls Engineer jobs? Cities near Cullman, AL with the most Controls Engineer job openings:
Infographic showing various Controls Engineer job openings in Cullman, AL as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $85,202 per year, or $41 per hour.
Controls Engineer

$73K - $95K/yr

Full-time

Posted 24 days ago


Job description

Job Title: Controls Engineer

Location: Cullman, AL

The Controls Engineer is responsible for maintaining, troubleshooting, and improving equipment control systems to support safe, efficient, and high-quality manufacturing processes. This role supports production, continuous improvement initiatives, new model launches, and new equipment installations. Position level (Level 1 or Level 2) is determined based on experience, technical capability, and demonstrated proficiency.


Position LevelsControls Engineer – Level 1 (Technician | 1+ Years Experience)

Primary Responsibilities:

  • Troubleshoot PLC logic across various makes and models to support production equipment.
  • Read and interpret electrical schematics to diagnose controls-related machine issues.
  • Maintain accurate backups of all equipment programs, including PLCs, HMIs, robots, and memory cards.
  • Perform PLC, HMI, and robotic troubleshooting to minimize downtime.
  • Support the development and implementation of Safety, Quality, and Production countermeasures.
  • Assist support departments during emergency downtime situations.
  • Remotely assist other Topre facilities with controls-related troubleshooting as needed.
  • Log daily and weekly activity in required reports.
  • Complete assigned duties on schedule while meeting safety and quality expectations.
  • Assist leadership with basic budgeting and scheduling decisions related to controls work.

Controls Engineer – Level 2 (Senior Technician | 3+ Years Experience)

Primary Responsibilities:

  • Perform all Level 1 responsibilities.
  • Assist with PLC and HMI logic development and program modifications.
  • Assist with electrical schematic updates and modifications using CAD software.
  • Support robot program development and optimization.
  • Lead or support projects involving equipment modifications, upgrades, and new installations.
  • Coordinate with outside and third-party contractors on controls-related projects.
  • Provide advanced troubleshooting support across multiple Topre facilities.
  • Travel to other U.S. Topre facilities when required (generally <10%).

Core Responsibilities (All Levels)
  • Read and understand electrical schematics.
  • Update and develop electrical schematics using CAD software.
  • Maintain and manage equipment program backups and documentation.
  • Develop and implement Safety, Quality, and Production countermeasures.
  • Troubleshoot PLCs, HMIs, and robotic systems.
  • Support new model launches and production build-outs.
  • Participate in continuous improvement initiatives.
  • Ensure compliance with company standards and safety requirements.

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