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Controls And Automation Engineer Jobs in Birmingham, AL

Controls & Automation Engineer II

Vance, AL ยท On-site

$74K - $96K/yr

CONTROLS ENGINEER (7pm-4am) TUSCALOOSA, ALABAMA As a member of the Engineering team, the Controls ... Experience with automation equipment (Fanuc / ABB Robots and Vision Systems). * Experience with ...

Controls & Automation Engineer II

Vance, AL ยท On-site

$74K - $96K/yr

CONTROLS ENGINEER (7pm-4am) TUSCALOOSA, ALABAMA As a member of the Engineering team, the Controls ... Experience with automation equipment (Fanuc / ABB Robots and Vision Systems). * Experience with ...

Senior Automation Engineer

Bessemer, AL ยท On-site

$92K - $121K/yr

We are seeking a proactive automation controls and technical support engineer for fulfillment center operations, focusing on maximizing equipment reliability and operational performance of equipment ...

Sr. Controls Engineer

Birmingham, AL

$81K - $107K/yr

Minimum of 5 years of relevant controls, automation, electrical, or industrial engineering ... experience. * Manufacturing experience strongly preferred. * Experience with electrical, mechanical ...

Automation Controls Engineer

Bessemer, AL ยท On-site

$74K - $98K/yr

Description The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical proficiency in many ...

Automation Controls Engineer

Bessemer, AL ยท On-site

$74K - $98K/yr

Job Type Full-time Description The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical ...

Automation Controls Engineer

Bessemer, AL ยท On-site

$74K - $98K/yr

The Automation Controls Engineer is responsible for the development of automated crane control systems from inception to completion. This position requires technical proficiency in many industrial ...

Senior Controls Engineer

Birmingham, AL

$90K - $120K/yr

The engineer leads and contributes to controls and automation initiatives, driving standardized, scalable solutions across product lines while promoting a culture of accountability, clear ...

Controls Engineer

Birmingham, AL ยท On-site

$78K - $101K/yr

Through our robust product engineering, outstanding tooling capabilities and diverse process ... Train and provide technical guidance to Maintenance Technicians on controls, automation systems ...

Controls Engineer

Birmingham, AL ยท On-site

$78K - $101K/yr

Through our robust product engineering, outstanding tooling capabilities and diverse process ... Train and provide technical guidance to Maintenance Technicians on controls, automation systems ...

The engineer leads and contributes to controls and automation initiatives, driving standardized, scalable solutions across product lines while promoting a culture of accountability, clear ...

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Controls And Automation Engineer information

See Birmingham, AL salary details

$43.1K

$92K

$131.7K

How much do controls and automation engineer jobs pay per year?

As of Aug 30, 2026, the average yearly pay for controls and automation engineer in Birmingham, AL is $92,019.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,300.00 and $103,600.00 per year, depending on experience, location, and employer.

What is a controls and automation engineer?

Controls and Automation Engineers are professionals who design, develop, and maintain systems that automate processes in industries such as manufacturing, energy, and transportation. Their main goal is to improve efficiency, safety, and reliability by implementing control systems like PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and robotics. They work closely with other engineering disciplines to integrate hardware and software solutions, troubleshoot system issues, and ensure optimal operation of automated processes. These engineers play a vital role in modern industrial settings by enabling advanced automation and data-driven decision-making.

What are the key skills and qualifications needed to thrive as a controls and automation engineer?

To thrive as a Controls and Automation Engineer, you need a solid background in electrical engineering, automation systems, and process control, typically supported by a relevant engineering degree. Proficiency with PLC programming, SCADA systems, and industrial network protocols is essential, and certifications like Certified Automation Professional (CAP) are advantageous. Strong analytical thinking, problem-solving, and communication skills set top performers apart in this field. These competencies ensure the safe, efficient, and reliable operation of automated systems in industrial environments.

What are some common challenges controls and automation engineers face when integrating new systems into existing processes?

One common challenge Controls and Automation Engineers encounter is ensuring that new automation systems are compatible with existing legacy equipment and processes. This often requires careful planning, extensive testing, and sometimes custom interface development to avoid disruptions in production. Additionally, balancing the need for increased automation with maintaining system reliability and safety standards can be complex. Collaboration with cross-functional teams, such as IT, production, and maintenance, is crucial to address these integration hurdles effectively.

What is the difference between Controls And Automation Engineer vs Electrical Engineer?

AspectControls And Automation EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, control systems, or automation engineering; certifications like PLC programming or control system design are commonRequires a degree in electrical engineering; licensure may be required for certain roles
Work EnvironmentDesigning, programming, and testing control systems in manufacturing, industrial, or automation settingsDesigning electrical systems, power distribution, and circuitry in various industries
Industry UsageCommon in manufacturing, automation, and process control industriesWidespread across power, construction, manufacturing, and consulting sectors

Controls And Automation Engineers focus on designing and implementing control systems and automation solutions, while Electrical Engineers have a broader scope including power systems and electrical infrastructure. Both roles require electrical knowledge but differ in specialization and application areas.

What are popular job titles related to Controls And Automation Engineer jobs in Birmingham, AL?

For Controls And Automation Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What job categories do people searching Controls And Automation Engineer jobs in Birmingham, AL look for?

The top searched job categories for Controls And Automation Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Controls And Automation Engineer jobs?

Cities near Birmingham, AL with the most Controls And Automation Engineer job openings:

Infographic showing various Controls And Automation Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 85% Full Time, 11% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $92,019 per year, or $44.2 per hour.

Process Controls / Automation Engineer

Birmingham, AL โ€ข On-site

$110K - $130K/yr

Full-time

This job post hasย expired 2 days ago.ย Applications are no longer accepted.


Job description

Process Controls / Automation Engineer

Location: Birmingham, Alabama
Employment Type: Direct Hire | Full-Time | On-Site
Compensation: $110,000–$130,000 per year
Relocation Assistance: Available
Interview Expenses: Available

Position Overview

We are seeking an experienced Process Controls / Automation Engineer to join an established engineering team supporting the continued automation and modernization of a specialty chemical manufacturing facility in the Birmingham, Alabama area.

This position will focus heavily on PLC and process control programming, HMI/SCADA systems, instrumentation, and plant automation. The facility utilizes Rockwell automation technology, including Allen-Bradley PLCs and PlantPAx.

This is primarily an office-based engineering position with periodic hands-on work in the manufacturing facility and minimal travel.

Key Responsibilities
  • Develop, modify, and troubleshoot PLC-based control systems.
  • Program and support Rockwell/Allen-Bradley automation platforms.
  • Support PlantPAx and other process control/DCS applications.
  • Develop and maintain HMI and SCADA applications.
  • Support process instrumentation and control system integration.
  • Assist with automation projects and ongoing plant modernization initiatives.
  • Troubleshoot control system and industrial communication network issues.
  • Work with engineering, operations, and maintenance personnel to improve process reliability and performance.
  • Provide technical support for manufacturing automation and process control systems.
Required Qualifications
  • Bachelor's degree in Electrical Engineering, Chemical Engineering, or a closely related engineering discipline.
  • 3+ years of post-college controls, automation, or process control engineering experience.
  • Hands-on PLC programming experience.
  • Experience working in chemical manufacturing, pharmaceutical manufacturing, process manufacturing, or a closely related industrial environment.
  • Experience working with process instrumentation and automated manufacturing systems.
  • Experience in or familiarity with PSM-regulated manufacturing environments.
Preferred Qualifications
  • Rockwell / Allen-Bradley PLC programming experience.
  • Rockwell PlantPAx experience.
  • DCS programming or configuration experience.
  • HMI and SCADA development experience.
  • Industrial communication network troubleshooting experience.
  • Experience supporting automation projects within a chemical or continuous-process facility.
Why Consider This Opportunity?
  • $110,000–$130,000 annual compensation
  • Direct-hire opportunity with an established specialty chemical manufacturer.
  • Join an existing process controls and automation engineering team.
  • Significant ongoing investment in plant automation and modernization.
  • Primarily office-based engineering work with minimal travel.
  • Relocation assistance available for qualified candidates.
  • Interview expenses available.