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Controls Engineer Jobs in Chicago, IL (NOW HIRING)

Senior Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

The Senior Controls Engineer is expected to provide strategic direction in the selection and deployment of automation technologies, mentor junior engineers, and drive innovation in controls ...

Controls Engineer

Bartlett, IL · On-site

$110K - $135K/yr

SUMMARY The Controls Engineer plays a critical role in designing, developing, and implementing advanced control systems for industrial automation projects. This position focuses on integrating ...

Controls Engineer

Bartlett, IL · On-site

$82K - $106K/yr

SUMMARY The Controls Engineer plays a critical role in designing, developing, and implementing advanced control systems for industrial automation projects. This position focuses on integrating ...

Controls Engineer

Crystal Lake, IL · On-site

$80K - $115K/yr

Controls/Electrical Engineer The Controls/Electrical Engineer will apply advanced electrical design expertise to develop, document, and support industrial control systems from concept through ...

Controls Engineer

Buffalo Grove, IL · On-site

$118K - $135K/yr

Controls Engineer This Controls Engineer role focuses on designing, programming, and troubleshooting industrial automation systems, with a strong emphasis on PLC programming, electrical and software ...

Controls Engineer

Mccomb, OH

$79K - $103K/yr

The Controls Engineer is an Engineering Services support position, responsible for the continuous improvement and support of new and existing technical solutions. The role works directly with ...

Sr. Controls Engineer

Bartlett, IL · On-site

$117K - $137K/yr

Join our Team! Sr. Controls Engineer is capable of leading the electrical and/or controls design and programming of a large, custom automated assembly machine project from concept to acceptance. Has ...

About the Role We are seeking a Controls/Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This role ...

New

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 annually (based on experience) Overview We are seeking a highly motivated Controls Engineer to join ...

Electrical Controls Engineer

Chicago, IL · Hybrid

$82K - $110K/yr

Job Title: Electrical Controls Engineer Location: Chicago Area Company:Converge Resources Position Overview: As an Electrical Controls Engineer, you will play a critical role in the design ...

As a Controls Engineer, you'll play a key role in shaping the automation and technology that power our candy production. You'll design, maintain, and optimize control systems that keep our equipment ...

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Controls Engineer information

See Chicago, IL salary details

$56.7K

$99.5K

$134.9K

How much do controls engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for controls engineer in Chicago, IL is $99,485.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,000.00 and $111,300.00 per year, depending on experience, location, and employer.

What engineering jobs pay $500,000?

Controls engineers in senior or specialized roles, especially those working in industries like aerospace, oil and gas, or automation, can earn salaries approaching or exceeding $500,000 annually, often including bonuses and profit sharing. High-level positions typically require extensive experience, advanced certifications, and expertise in programming, system integration, and project management.

What engineers make $300,000 a year?

Senior controls engineers, especially those with extensive experience, specialized skills in automation, and certifications like Professional Engineer (PE), can earn $300,000 or more annually. High-level roles in industries such as aerospace, oil and gas, or large manufacturing often offer such compensation, particularly for those managing complex projects or leading teams.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to ensure systems operate efficiently and safely, often collaborating with electrical and mechanical teams. Strong problem-solving skills and knowledge of automation tools are essential in this role.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries can also vary based on the complexity of automation systems and the use of tools like PLCs and SCADA systems.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What are the most commonly searched types of Controls Engineer jobs in Chicago, IL? The most popular types of Controls Engineer jobs in Chicago, IL are:
What cities near Chicago, IL are hiring for Controls Engineer jobs? Cities near Chicago, IL with the most Controls Engineer job openings:
Senior Controls Engineer

Senior Controls Engineer

MSI Express, Inc.

Portage, IN • On-site

$89K - $117K/yr

Full-time

Posted 21 days ago


MSI Express rating

7.0

Company rating: 7.0 out of 10

Based on 19 frontline employees who took The Breakroom Quiz

193rd of 381 rated food and drinks producers


Job description

Job Description:
ROLE PURPOSE/ POSITION SUMMARY
The Senior Controls Engineer will lead the design, implementation, and optimization of sophisticated controls and automation systems, serving as a principal figure in advancing the company's operational efficiency and technical capabilities. This role entails overseeing complex and critical industrial automation projects, including advanced PLCs, HMIs, robotics, motion control systems, and comprehensive process and discrete manufacturing environments. The Senior Controls Engineer is expected to provide strategic direction in the selection and deployment of automation technologies, mentor junior engineers, and drive innovation in controls engineering practices.
KEY ACCOUNTABILITIES/PRIMARY DUTIES & RESPONSIBILITIES
Advanced System Design and Strategic Integration:
  • Lead the development and integration of advanced control systems for industrial automation, ensuring alignment with the company's strategic objectives.
  • Champion the deployment of cutting-edge control strategies and technologies to enhance operational efficiency and expand automation capabilities.

Complex Troubleshooting and Optimization:
  • Oversee advanced troubleshooting efforts, providing expert guidance to resolve intricate system issues and improve process reliability and performance.
  • Direct the optimization of control systems to achieve superior efficiency, quality, and safety standards.

Advanced Programming and Software Development Leadership:
  • Guide the programming of PLCs, HMIs, robots, and other control devices, ensuring systems meet complex requirements.
  • Lead collaboration efforts with the corporate engineering team on advanced programming and software development projects.

Strategic Collaboration and Continuous Improvement:
  • Drive cross-functional collaboration to support strategic continuous improvement and automation initiatives.
  • Lead the development and implementation of breakthrough automation technologies and practices.

Documentation Standardization and Compliance Leadership:
  • Set standards for and oversee the creation and maintenance of comprehensive control system documentation, ensuring best practices in record-keeping and compliance.

Advanced Training and Mentorship:
  • Develop and deliver advanced training programs for technical teams, enhancing their capabilities in control systems operation and maintenance.
  • Mentor junior controls engineers and technical staff, fostering a culture of continuous learning and development.

Project Management Excellence:
  • Provide senior leadership in managing controls-related projects, from conceptualization through to implementation, ensuring excellence in execution and adherence to strategic objectives.

Research, Innovation, and Technology Evaluation:
  • Champion the evaluation and adoption of emerging technologies, leading research into advanced control and automation solutions aligned with industry trends.

QUALIFICATIONS/ CAPABILITY PROFILE
Minimum Education and Experience
  • Bachelor's or master's degree in Electrical Engineering, Automation, or a related field; or equivalent comprehensive work experience - Required
  • 8+ years of experience in advanced controls engineering roles in manufacturing environments or with systems/machine integrators, including leadership experience - Preferred

Minimum Knowledge/Skills/Abilities
  • Expert knowledge of advanced control system design principles and state-of-the-art industrial automation technologies - Required
  • Excellent programming skills for sophisticated PLCs, HMIs, and robotics systems - Required
  • Proven ability to lead complex engineering projects, from inception to completion, with a track record of innovation and success - Required
  • Outstanding communication, interpersonal, and team leadership skills - Required
  • Experience with advanced Allen Bradley control systems and a deep understanding of process controls, remote operations, and SCADA systems - Preferred
  • High proficiency in AutoCAD and/or other system design software for advanced system design - Preferred
  • Demonstrated ability to mentor and develop technical teams - Required

MSI Express is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

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