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Chemical Process Simulation Jobs (NOW HIRING)

H.B Fuller

Chemical Process Engineer

Houston, TX

Position Overview The Chemical Process Engineer is responsible for designing, optimizing ... Experience utilizing process simulation, modeling, and data analysis tools. #LI-MA1 Pay is based on ...

H.B. Fuller

Chemical Process Engineer

Houston, TX · On-site

$85 - $115/hr

Position Overview The Chemical Process Engineer is responsible for designing, optimizing ... Experience utilizing process simulation, modeling, and data analysis tools. #LI-MA1 Pay is based on ...

SSOE, Inc.

Chemical Process Designer

Boise, ID · On-site

Overview Imagine engineering the sophisticated fluid, gas, and chemical delivery systems that form ... Hands-on experience using PIPE-FLO or similar hydraulic simulation software to validate process ...

SSOE, Inc.

Chemical Process Designer

Boise, ID · On-site

Imagine engineering the sophisticated fluid, gas, and chemical delivery systems that form the ... Hands-on experience using PIPE-FLO or similar hydraulic simulation software to validate process ...

Corning

Staff Chemical Engineer

Corning, NY · On-site

Experience with chemical process simulation or modeling tools such as ChemCAD, Aspen Plus, Aspen HYSYS, COMSOL, MATLAB, or similar software * Experience with Design of Experiments and statistical ...

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Chemical Process Simulation information

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$45.5K

$101.3K

$162K

How much do chemical process simulation jobs pay per year?

As of Aug 21, 2026, the average yearly pay for chemical process simulation in the United States is $101,323.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $114,500.00 per year, depending on experience, location, and employer.

What is a chemical process simulation?

A Chemical Process Simulation job involves using computer models to design, optimize, and analyze chemical processes in industries such as oil and gas, pharmaceuticals, and manufacturing. Professionals in this role employ simulation software to predict process behavior, assess efficiency, and troubleshoot potential issues before implementation. They work closely with engineers and scientists to improve safety, reduce costs, and enhance overall process performance. Strong knowledge of thermodynamics, reaction kinetics, and software like Aspen Plus or HYSYS is often required for success in this field.

What are the typical daily responsibilities of a chemical process simulation professional?

Professionals in Chemical Process Simulation often spend their days developing and validating process models using specialized simulation software, analyzing data to optimize process performance, and preparing detailed technical reports. They work closely with process engineers, project managers, and sometimes plant operators to ensure that simulation results align with real-world operations. Daily tasks may include troubleshooting process issues, making recommendations for design improvements, and supporting engineering projects from concept through to implementation. This collaborative and analytical environment offers a mix of independent technical work and team-based problem solving.

What are the key skills and qualifications needed for chemical process simulation?

To excel in Chemical Process Simulation, you typically need a background in chemical engineering or a related field, strong analytical skills, and a good grasp of thermodynamics and process control. Familiarity with simulation software such as Aspen Plus, HYSYS, or CHEMCAD, and certifications like Professional Engineer (PE) can be important assets. Effective communication, problem-solving, and teamwork are valuable soft skills for this role. These capabilities are critical to accurately modeling processes, addressing technical challenges, and collaborating effectively with multidisciplinary engineering teams.

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What job categories do people searching Chemical Process Simulation jobs look for?

The top searched job categories for Chemical Process Simulation jobs are:

Chemical Process Simulation jobs near you
Infographic showing various Chemical Process Simulation job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 5% Part Time, and 5% Contract. Highlights an 95% In-person, and 5% Remote job distribution, with an average salary of $101,323 per year, or $48.7 per hour.

Chemical Process Engineer

H.B Fuller

Houston, TX

Full-time

Medical, Retirement, PTO

Posted 15 days ago

Job description

As the largest pureplay adhesives company in the world, H.B. Fuller's (NYSE: FUL) innovative, functional coatings, adhesives and sealants enhance the quality, safety and performance of products people use every day. Founded in 1887, with 2025 revenue of $3.5 billion, our mission to Connect What Matters is brought to life by more than 7,100 global team members who collaborate with customers across more than 30 market segments in 150 countries to develop highly specified solutions that enable customers to bring world-changing innovations to their end markets. Learn more at www.hbfuller.com.


Position Overview

The Chemical Process Engineer is responsible for designing, optimizing, troubleshooting, and improving chemical manufacturing processes to ensure safe, efficient, reliable, and cost-effective operations. This role works closely with Operations, Maintenance, Quality, Engineering, EHS, and Production teams to improve process performance, increase yield, reduce costs, and support continuous improvement initiatives while maintaining compliance with safety and environmental regulations.

Primary Responsibilities

  • Design, optimize, and troubleshoot chemical manufacturing processes to improve safety, quality, efficiency, and reliability.

  • Analyze process performance and implement improvements to increase throughput, yield, and production capacity.

  • Provide technical support to manufacturing operations, including troubleshooting process upsets and equipment-related issues.

  • Develop and maintain process documentation, including PFDs, P&IDs, operating procedures, and process calculations.

  • Support process scale-up, new product introductions, and technology transfer initiatives.

  • Lead or participate in continuous improvement projects focused on waste reduction, cost savings, energy efficiency, and operational excellence.

  • Ensure compliance with safety, environmental, and regulatory requirements, including participation in PHA, HAZOP, and MOC processes.

  • Collaborate with Quality teams to investigate deviations, identify root causes, and implement corrective actions.

  • Manage and support capital and process improvement projects, including scope development, equipment selection, installation, and commissioning.

  • Utilize process data, control systems, and engineering tools to monitor performance, drive decision-making, and support long-term reliability improvements.

Minimum Requirements

  • Bachelor's degree in Chemical Engineering from an accredited university.

  • 3-5 years of experience in chemical manufacturing, refining, petrochemical, specialty chemicals, pharmaceuticals, or related process manufacturing environments.

  • Experience supporting continuous process manufacturing operations preferred.

  • Demonstrated experience solving complex process and operational issues.

  • Strong analytical, troubleshooting, and problem-solving skills.

  • Effective verbal and written communication skills.

  • Ability to work cross-functionally with Operations, Maintenance, Quality, Engineering, and EHS teams.

Preferred Requirements

  • 5-8 years of experience in chemical manufacturing, refining, petrochemical, specialty chemicals, pharmaceuticals, or related process manufacturing environments.

  • Six Sigma Green Belt or Black Belt certification.

  • OSHA Process Safety Management (PSM) training.

  • Experience with chemical process design and optimization.

  • Knowledge of process control systems, including DCS and PLC platforms.

  • Experience with Statistical Process Control (SPC) methodologies.

  • Knowledge of Root Cause Analysis and corrective action processes.

  • Experience applying Lean Manufacturing and Six Sigma tools.

  • Understanding of heat transfer, fluid flow, reaction engineering, and mass transfer principles.

  • Experience utilizing process simulation, modeling, and data analysis tools.

#LI-MA1

Pay is based on several factors including but not limited to education, work experience, certifications, and geographic location.

The salary for this role is $85,000 - $115,000.

In addition to your salary, H.B. Fuller offers employees a competitive total rewards package including comprehensive benefits, incentive and recognitions programs, health & wellness benefits, 401K contributions, paid time off and paid holidays. Eligibility may vary.


H.B. Fuller is an Equal Employment Opportunity employer and proud to have created a collaborative culture where employees around the world are seen, heard, and respected. All qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity or expression, national origin, disability, or marital status or status as a protected veteran, or any other legally protected classification.


H.B. Fuller does not accept unsolicited resumes from recruiters, employment agencies, or staffing firms. To conduct business with H.B. Fuller, a written service agreement must be executed by Human Resources prior to submitting any information relating to a potential candidate. Without a signed service agreement, H.B. Fuller shall not be obligated for payment of any fee or compensation.

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