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Chemical Process Simulation Jobs (NOW HIRING)

Bachelor's degree in Mining Engineering, Metallurgy Engineering, Chemical Engineering, or a related ... Experience with process simulation and process modeling (steadystate and/or dynamic)

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Chemical Process Simulation information

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$45.5K

$101.3K

$162K

How much do chemical process simulation jobs pay per year?

As of May 30, 2026, the average yearly pay for chemical process simulation in the United States is $101,323.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $114,500.00 per year, depending on experience, location, and employer.

What is a Chemical Process Simulation job?

A Chemical Process Simulation job involves using computer models to design, optimize, and analyze chemical processes in industries such as oil and gas, pharmaceuticals, and manufacturing. Professionals in this role employ simulation software to predict process behavior, assess efficiency, and troubleshoot potential issues before implementation. They work closely with engineers and scientists to improve safety, reduce costs, and enhance overall process performance. Strong knowledge of thermodynamics, reaction kinetics, and software like Aspen Plus or HYSYS is often required for success in this field.

What are the key skills and qualifications needed to thrive in the Chemical Process Simulation position, and why are they important?

To excel in Chemical Process Simulation, you typically need a background in chemical engineering or a related field, strong analytical skills, and a good grasp of thermodynamics and process control. Familiarity with simulation software such as Aspen Plus, HYSYS, or CHEMCAD, and certifications like Professional Engineer (PE) can be important assets. Effective communication, problem-solving, and teamwork are valuable soft skills for this role. These capabilities are critical to accurately modeling processes, addressing technical challenges, and collaborating effectively with multidisciplinary engineering teams.

What are some typical daily responsibilities for professionals working in Chemical Process Simulation?

Professionals in Chemical Process Simulation often spend their days developing and validating process models using specialized simulation software, analyzing data to optimize process performance, and preparing detailed technical reports. They work closely with process engineers, project managers, and sometimes plant operators to ensure that simulation results align with real-world operations. Daily tasks may include troubleshooting process issues, making recommendations for design improvements, and supporting engineering projects from concept through to implementation. This collaborative and analytical environment offers a mix of independent technical work and team-based problem solving.
What states have the most Chemical Process Simulation jobs? States with the most job openings for Chemical Process Simulation jobs include:
Infographic showing various Chemical Process Simulation job openings in the United States as of May 2026, with employment types broken down into 2% Locum Tenens, 53% Full Time, 7% Part Time, 33% Contract, and 5% Nights. Highlights an 100% Physical job distribution, with an average salary of $101,323 per year, or $48.7 per hour.
Lead Chemical Process Engineer

Lead Chemical Process Engineer

Process Engineering Associates, LLC

Boyertown, PA • On-site

Full-time

Posted 21 days ago


Job description

OVERVIEW

PROCESS is actively seeking a full-time Senior Process Engineer (Chemical Process Design Engineer) in their PA office. The role involves development of detailed process design documents for clients in a variety of industrial market segments. Design work may include development of detailed front-end engineering design (FEED) packages to support clients in their capital project management and execution as well as providing on-site support to local clients for small capital project execution.

LOCATION

The lead process design engineer position will be for the office in Boyertown, PA (45 minutes from Philadelphia) primarily supporting clients in the Northeast United States but may require occasional travel to other locations across the U.S.

JOB REQUIREMENTS

  • B.S. in Chemical Engineering from an accredited university
  • A minimum of 10 years' experience in process engineering and design
  • Well versed in typical chemical process engineering deliverables (HMBs, PFDs, P&IDs, equipment specifications etc.)
  • Ability to effectively interact with external and internal clients to support scope projects, resolve issues, and successfully drive completion of projects
  • Above average verbal and written communication skills
  • Simulation experience a plus but not required
  • Project management experience a plus but not required
  • Advanced degree and professional registration a plus but not required.

COMPENSATION

Based on qualifications and experience.


Job Posted by ApplicantPro