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Chemical Process Simulation Jobs (NOW HIRING)

Experience with chemical process simulation or modeling tools such as ChemCAD, Aspen Plus, Aspen HYSYS, COMSOL, MATLAB, or similar software * Experience with Design of Experiments and statistical ...

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Bachelor's degree in Mining Engineering, Metallurgy Engineering, Chemical Engineering, or a related ... Experience with process simulation and process modeling (steadystate and/or dynamic)

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Chemical Process Simulation information

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$45.5K

$101.3K

$162K

How much do chemical process simulation jobs pay per year?

As of Jun 19, 2026, the average yearly pay for chemical process simulation in the United States is $101,323.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $114,500.00 per year, depending on experience, location, and employer.

What is a Chemical Process Simulation job?

A Chemical Process Simulation job involves using computer models to design, optimize, and analyze chemical processes in industries such as oil and gas, pharmaceuticals, and manufacturing. Professionals in this role employ simulation software to predict process behavior, assess efficiency, and troubleshoot potential issues before implementation. They work closely with engineers and scientists to improve safety, reduce costs, and enhance overall process performance. Strong knowledge of thermodynamics, reaction kinetics, and software like Aspen Plus or HYSYS is often required for success in this field.

What are some typical daily responsibilities for professionals working in Chemical Process Simulation?

Professionals in Chemical Process Simulation often spend their days developing and validating process models using specialized simulation software, analyzing data to optimize process performance, and preparing detailed technical reports. They work closely with process engineers, project managers, and sometimes plant operators to ensure that simulation results align with real-world operations. Daily tasks may include troubleshooting process issues, making recommendations for design improvements, and supporting engineering projects from concept through to implementation. This collaborative and analytical environment offers a mix of independent technical work and team-based problem solving.

What are the key skills and qualifications needed to thrive in the Chemical Process Simulation position, and why are they important?

To excel in Chemical Process Simulation, you typically need a background in chemical engineering or a related field, strong analytical skills, and a good grasp of thermodynamics and process control. Familiarity with simulation software such as Aspen Plus, HYSYS, or CHEMCAD, and certifications like Professional Engineer (PE) can be important assets. Effective communication, problem-solving, and teamwork are valuable soft skills for this role. These capabilities are critical to accurately modeling processes, addressing technical challenges, and collaborating effectively with multidisciplinary engineering teams.

More about Chemical Process Simulation jobs
What states have the most Chemical Process Simulation jobs? States with the most job openings for Chemical Process Simulation jobs include:
Infographic showing various Chemical Process Simulation job openings in the United States as of June 2026, with employment types broken down into 99% Full Time, and 1% Part Time. Highlights an 94% Physical, 2% Hybrid, and 4% Remote job distribution, with an average salary of $101,323 per year, or $48.7 per hour.
Senior Energetics Materials Process Lead Chemical Engineer

Senior Energetics Materials Process Lead Chemical Engineer

Process Engineering Associates, LLC

Oak Ridge, TN • On-site

$90K - $116K/yr

Full-time

Posted 6 days ago


Job description

OVERVIEW
PROCESS is currently seeking one individual for the position of Senior Energetics Materials Process Lead Engineer to perform process engineering and design projects related to both government (Dept of Defense) and commercial energetics materials, explosives, munitions, and propellants production. Duties will include performing process engineering functions on multiple projects (including process simulation), coordinating overall engineering efforts with clients, and providing project management coordination as needed to other engineers in the Oak Ridge, TN office.
LOCATION
The position is for PROCESS' headquarters Office located in Oak Ridge, Tennessee (30 minutes from Knoxville).
JOB REQUIREMENTS
  • B.S. in chemical engineering from an accredited university
  • Advanced degrees (M.S. or M.B.A.) and professional registration are a plus but not required.
  • 10+ years of combined plant operations, process design and/or project management experience.
  • Ideal experience includes some process simulation and a variety and diverse mix of chemicals manufacturing environments (batch and continuous).
  • Candidate must have explosives/munitions or propellant process design experience.

COMPENSATION
Based on qualifications and experience.