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Chassis Design Engineer Jobs (NOW HIRING)

Aptera Motors

Sr Engineer, Chassis

Carlsbad, CA · On-site

This role will be responsible for the technical development, design, CAD modeling and management, engineering, suppliers and components manufacturing and implementation in production of the chassis ...

Hughes Recruiting & Consulting

Design Engineer

Dixon, IL

$28.85 - $38.46/hr

Design Engineer: Dixon, IL Our client is seeking a Design Engineer to lead the design, coordination ... Responsibilities include equipment customization, chassis layout design, hydraulic and electrical ...

Rivian

Sr. Chassis Steering - Mechanical Engineer

Irvine, CA · On-site

$112K - $148K/yr

As a Senior Mechanical Design & Release Engineer, you'll be instrumental in the product development of chassis steering hardware components - from steering columns, intermediate shafts, and electric ...

Rivian

Sr. Chassis Steering - Mechanical Engineer

Irvine, CA · On-site

$112K - $148K/yr

As a Senior Mechanical Design & Release Engineer, you'll be instrumental in the product development of chassis steering hardware components - from steering columns, intermediate shafts, and electric ...

Venteon

Sr. Design Release Engineer - Chassis

Troy, MI · On-site

$145K/yr

Requirements of the Design Release Engineer * Bachelor s degree in Mechanical Engineering or a related discipline required * 8+ years of experience in automotive chassis engineering, ideally focused ...

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Chassis Design Engineer information

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How much do chassis design engineer jobs pay per hour?

As of Jul 23, 2026, the average hourly pay for chassis design engineer in the United States is $52.93, according to ZipRecruiter salary data. Most workers in this role earn between $38.46 and $63.94 per hour, depending on experience, location, and employer.

What are some common challenges faced by Chassis Design Engineers during the development process?

Chassis Design Engineers often encounter challenges such as balancing structural integrity with weight reduction, integrating new materials or technologies, and ensuring compliance with safety and regulatory standards. They must also collaborate effectively with cross-functional teams, such as manufacturing and testing, to address issues that arise during prototyping and production. Managing tight project timelines while meeting performance and cost targets is another frequent challenge in this dynamic and fast-paced role.

What is the difference between Chassis Design Engineer vs Suspension Design Engineer?

AspectChassis Design EngineerSuspension Design Engineer
CredentialsBachelor's in Mechanical or Automotive Engineering; CAD proficiencyBachelor's in Mechanical or Automotive Engineering; CAD proficiency
Work EnvironmentDesigning vehicle frameworks, structural componentsDeveloping suspension systems, testing ride quality
Industry UsageAutomotive manufacturing, vehicle designAutomotive, motorsports, vehicle testing

Both roles require similar educational backgrounds and CAD skills, but Chassis Design Engineers focus on the overall vehicle frame, while Suspension Design Engineers specialize in suspension systems. They often collaborate but have distinct responsibilities within vehicle development.

What are the key skills and qualifications needed to thrive as a Chassis Design Engineer, and why are they important?

A Chassis Design Engineer requires a strong background in mechanical engineering, proficiency in CAD software, and understanding of structural analysis, usually supported by a relevant engineering degree. Familiarity with tools like CATIA, SolidWorks, FEA software (such as ANSYS), and knowledge of automotive industry standards are typically expected. Excellent problem-solving abilities, attention to detail, and effective teamwork and communication skills help individuals excel in this role. These competencies are vital for ensuring safe, innovative, and cost-effective chassis designs that meet performance and regulatory requirements.

What does a Chassis Design Engineer do?

A Chassis Design Engineer is responsible for designing and developing the structural framework of vehicles, which includes the frame, suspension, steering, and braking systems. They use computer-aided design (CAD) software to create detailed models and work closely with other engineering teams to ensure safety, performance, and manufacturability. Their job also involves conducting simulations, testing prototypes, and refining designs based on feedback and analysis. This role is crucial in the automotive, aerospace, and transportation industries to ensure vehicles are safe, reliable, and efficient.
More about Chassis Design Engineer jobs
What states have the most Chassis Design Engineer jobs? States with the most job openings for Chassis Design Engineer jobs include:
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Chassis Design Engineer jobs near you
Infographic showing various Chassis Design Engineer job openings in the United States as of July 2026, with employment types broken down into 78% Full Time, and 22% Contract. Highlights an 100% In-person job distribution, with an average salary of $110,095 per year, or $52.9 per hour.
Sr Engineer, Chassis

Sr Engineer, Chassis

Aptera Motors

Carlsbad, CA • On-site

Full-time

Posted 5 days ago

Job description

Aptera Motors
is dedicated to building a future where every journey is powered by the sun. We specialize in creating solar electric vehicles that revolutionize the way we travel, providing sustainable and efficient transportation solutions.
Company Culture
is built on transparency, ethical treatment of one another, a bias for action, and leading by example.
Senior Engineer, Chassis
Carlsbad, California | Engineering | Full-time
About the role
The Sr. Chassis Engineer will develop, design, engineer and implement the vehicle chassis system and components for the Aptera solar electric products. This role will be responsible for the technical development, design, CAD modeling and management, engineering, suppliers and components manufacturing and implementation in production of the chassis system.
Focus is on the vehicle braking system, wheels and tires systems (specialist level), suspension, steering, chassis frame, and other related chassis components at a highly experienced / knowledgeable level. The Sr Engineer will work closely with engineers and fabricators to bring early-stage concepts to life and help refine designs for performance, manufacturability, assembly, and efficient production of the vehicle. The Sr Engineer will establish, develop, and verify the fundamentals (kinematics, dynamics, stability, braking, steering/cornering, ride, and comfort) of vehicle chassis functions and integration with other vehicle systems.
This role joins a hands-on team that transforms ideas into reality. Offering a collaborative company environment, exciting projects, and the opportunity to work on cutting-edge prototypes that shape future products.
What you'll do
  • Design, develop, engineer the vehicle suspension system, steering system and braking system and full integration with controls and the other vehicle systems.
  • Coordinate, create and interpret engineering, CAD models, drawings, specifications as well as interface with suppliers and fabricators providing guidance for installation and in-house verbal instructions to execute builds. Create and manage BOM's and chassis documentation.
  • Perform analytical studies and calculations, simulations (in-house, or with outside suppliers) to set up the correct functionality of all vehicle chassis systems and components .
  • Work with suppliers on outsourcing and fabrication and manufacturing of the specific components.
  • Lead and collaborate with Engineering, Manufacturing and Quality teams to set up the critical functional parameters, installation and control, and interface of the on the chassis systems with the rest of the vehicle.
  • Provide guidance and knowledge of chassis fundamentals with specific application to an advance and innovative 3-wheels vehicle.
  • Identify the key compliance and homologation requirements for the chassis system within overall vehicle prove-out process.
  • Create and lead the design and engineering documentation in accordance with the Company's systems and processes.

Qualifications
  • Experienced in chassis system design, development, engineering and specific manufacturing processes and assembly for road vehicles.
  • Very proficient and advanced skills in CAD modeling (CATIA V6/3DX), ability to read, model, interpret and operate CAD models, technical drawings, GD&T, and layout/packaging.
  • Strong attention to detail and commitment to precision craftsmanship.
  • Familiarity with typical chassis components materials and processes with applications to prototyping and production fabrication and assembly.
  • Very experienced and knowledgeable on chassis suspension, steering and barking systems for automotive and/or motorcycles.
  • Excellent communication and teamwork skills.

Preferred Qualifications
  • Specialist in braking, wheels/tires systems and components; very knowledgeable of other chassis systems and components.
  • Experience with automotive, motorcycle and tri-cycle chassis systems for rod vehicles.
  • Knowledge and experience with chassis system and components calculations, simulations, kinematics, and dynamic behavior.
  • Experience with manufacturing and fabrication processes specific to chassis components: casting, forging, machining. stamping, extrusions, joining, welding, bonding.
  • Familiarity with series production processes and assembly as well as rapid prototyping techniques and additive manufacturing.

Team Structure
  • Individual contributor; collaborate with other teams and individuals, as necessary.

Required Experience
  • 5 to 7 years of experience in chassis engineering with applications on automotive, or motorcycles and 3-wheeled vehicles.

Educational Requirements
  • Bachelor's degree in mechanical, Automotive or Manufacturing Engineering

Salary + Benefits
  • Market competitive compensation package
  • Stock option grants
  • Fully funded benefits package for employee + dependents
  • Generous Flexible Time Away policy

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