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Chassis Design Engineer Jobs (NOW HIRING)

F.tech R&D North America, Inc.

Design Engineer

Troy, MI · On-site

$70K - $77K/yr

CATIA experience and/or knowledge. * 0-3 years working experience in chassis design or sheet metal ... We engineer powerful solutions that balance performance, material, cost, and manufacturability to ...

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Chassis Design Engineer information

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How much do chassis design engineer jobs pay per hour?

As of Aug 12, 2026, the average hourly pay for chassis design engineer in the United States is $52.93, according to ZipRecruiter salary data. Most workers in this role earn between $38.46 and $63.94 per hour, depending on experience, location, and employer.

What are some common challenges faced by chassis design engineers during the development process?

Chassis Design Engineers often encounter challenges such as balancing structural integrity with weight reduction, integrating new materials or technologies, and ensuring compliance with safety and regulatory standards. They must also collaborate effectively with cross-functional teams, such as manufacturing and testing, to address issues that arise during prototyping and production. Managing tight project timelines while meeting performance and cost targets is another frequent challenge in this dynamic and fast-paced role.

What is the difference between Chassis Design Engineer vs Suspension Design Engineer?

AspectChassis Design EngineerSuspension Design Engineer
CredentialsBachelor's in Mechanical or Automotive Engineering; CAD proficiencyBachelor's in Mechanical or Automotive Engineering; CAD proficiency
Work EnvironmentDesigning vehicle frameworks, structural componentsDeveloping suspension systems, testing ride quality
Industry UsageAutomotive manufacturing, vehicle designAutomotive, motorsports, vehicle testing

Both roles require similar educational backgrounds and CAD skills, but Chassis Design Engineers focus on the overall vehicle frame, while Suspension Design Engineers specialize in suspension systems. They often collaborate but have distinct responsibilities within vehicle development.

What are the key skills and qualifications needed to thrive as a chassis design engineer?

A Chassis Design Engineer requires a strong background in mechanical engineering, proficiency in CAD software, and understanding of structural analysis, usually supported by a relevant engineering degree. Familiarity with tools like CATIA, SolidWorks, FEA software (such as ANSYS), and knowledge of automotive industry standards are typically expected. Excellent problem-solving abilities, attention to detail, and effective teamwork and communication skills help individuals excel in this role. These competencies are vital for ensuring safe, innovative, and cost-effective chassis designs that meet performance and regulatory requirements.

What does a chassis design engineer do?

A Chassis Design Engineer is responsible for designing and developing the structural framework of vehicles, which includes the frame, suspension, steering, and braking systems. They use computer-aided design (CAD) software to create detailed models and work closely with other engineering teams to ensure safety, performance, and manufacturability. Their job also involves conducting simulations, testing prototypes, and refining designs based on feedback and analysis. This role is crucial in the automotive, aerospace, and transportation industries to ensure vehicles are safe, reliable, and efficient.
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What states have the most Chassis Design Engineer jobs? States with the most job openings for Chassis Design Engineer jobs include:
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Chassis Design Engineer jobs near you
Infographic showing various Chassis Design Engineer job openings in the United States as of August 2026, with employment types broken down into 78% Full Time, and 22% Contract. Highlights an 100% In-person job distribution, with an average salary of $110,095 per year, or $52.9 per hour.

Chassis Design Engineer

Carman Solutions Group

Martinez, GA • On-site

Other

Posted yesterday

New

Job description

Role Overview

We are looking for an experienced Automotive Design Engineer with Creo with strong expertise in chassis and structural component development. The ideal candidate will have hands-on experience in designing metallic, plastic, and welded structural components for passenger vehicle applications, along with a strong understanding of manufacturing and product development processes.

Key Responsibilities
  • Design and develop various vehicle chassis and structural components, including suspension-related parts, structural supports, mounting systems, and underbody assemblies.
  • Develop components such as suspension members, subframe structures, brackets, cross members, cradles, and other load-bearing assemblies.
  • Design mounting provisions and structural interfaces for steering, braking, powertrain, and related vehicle systems.
  • Generate detailed 3D models and 2D engineering drawings using industry-standard CAD tools.
  • Apply GD&T principles, tolerance requirements, and engineering standards to ensure designs are suitable for production.
  • Perform vehicle-level packaging and integration studies to ensure proper fitment, accessibility, and system compatibility.
  • Work closely with CAE, validation, testing, manufacturing, and other engineering teams to incorporate performance and test requirements into the design.
  • Develop cost-effective and robust designs considering manufacturability, assembly, serviceability, and overall product requirements.
  • Support design reviews, engineering changes, issue resolution, and product release activities.
  • Maintain engineering documentation and follow established product lifecycle and change-management processes.
  • Analyze field or test failures, identify potential root causes, and implement appropriate design improvements.
  • Support tolerance stack-up studies and engineering assessments related to product performance and assembly.
Required Skills & Experience
  • 5–7 years of relevant experience in automotive chassis, structural, or mechanical component design.
  • Strong hands-on experience with 3D CAD modeling and detailed drawing creation.
  • Good knowledge of sheet-metal components, welded assemblies, fabricated structures, and related manufacturing processes.
  • Strong understanding of GD&T, DFM/DFA, tolerance analysis, and engineering design practices.
  • Experience with product design, engineering change, and design-release processes.
  • Understanding of chassis load conditions, vehicle dynamics, durability requirements, and validation/test feedback.
  • Ability to work effectively with cross-functional engineering teams and translate performance requirements into practical design solutions.
  • Exposure to CAE analysis and correlation of simulation results with physical test observations.
  • Experience in failure investigation and root-cause analysis is desirable.
  • Knowledge of applicable automotive standards and regulatory requirements will be an advantage.
  • Experience with PLM or product data management systems is preferred.
Education
  • Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or a related discipline preferred.

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