Cnc Applications Engineer Jobs (NOW HIRING)

Position Overview

Fusion is seeking a CNC Applications Engineer who is equally comfortable:

·        Developing and optimizing CNC machining processes

·        Programming CAM toolpaths and validating machining strategies

·        Running hands-on machining trials and experiments

·        Working directly with customers in real production environments

This role is based on-site in Canton, Michigan when not traveling and will work extensively in the Fusion CNC Machining Lab Center, where machining applications are developed and validated.

Travel responsibilities include:

·        Customer machining demonstrations

·        Application validation trials

·        Process optimization support

·        Machine installations and startup assistance

The ideal candidate is a strong machining technologist who enjoys experimentation, process development, and solving complex manufacturing challenges.

Key Responsibilities

CNC Process Development

·        Develop machining strategies utilizing PureCutTM supercritical CO2 lubrication technology

·        Optimize machining across processes including:

•        CNC milling

•        CNC turning

•        Swiss-style machining

•        Drilling

•        Grinding

·        Develop machining strategies based on:

•        Alloy type

•        Cutting tool geometry

•        Coating technology

•        Tool holder and collet configuration

•        Lubrication delivery strategy

·        Design or modify cutting tools, tool holders, and collets to improve CO2 delivery to the cutting edge.

CNC Programming & Optimization

·        Develop CNC toolpaths using Mastercam or similar CAM platforms

·        Perform machining simulation and validation

·        Optimize:

•        Feeds and speeds

•        Tool engagement

•        Chip evacuation

•        Burr reduction

•        Surface finish

•        Part quality

·        Establish machining strategies that maximize the performance of PureCut technology.

Machining Validation & Testing

·        Conduct machining trials in the Fusion CNC Machining Lab Center

·        Setup and operate CNC machines for validation testing

·        Perform:

•        Machining experiments

•        Tool wear analysis

•        Cycle time benchmarking

•        Machining parameter optimization

·        Develop technical reports demonstrating customer value including:

•        Cycle time improvements

•        Tool life improvements

•        Burr reduction

•        Sustainability benefits

•        Return on investment

Customer-Facing Technical Support

·        Support customer adoption of PureCut technology through:

•        Machining demonstrations

•        Application development trials

•        Process optimization

•        Machine installations

•        Production startup support

·        Work directly with:

•        Manufacturing engineers

•        CNC programmers

•        Machinists

•        Production managers

·        Provide technical insight to help customers improve machining performance.

CNC Lab Operations

·        Support operation of the Fusion CNC Machining Lab Center

·        Setup machines, tooling, and test programs

·        Maintain safe operation of machining equipment

·        Support EHS procedures related to high-pressure CO2 machining systems

·        Machines may include:

•        CNC mills

•        CNC lathes

•        Swiss-style machines

•        Drilling and secondary machining platforms

Cross-Functional Collaboration

·        Work closely with:

•        Mechanical engineers

•        Controls engineers

•        Product development teams

•        Sales engineering teams

·        Support development of:

•        Next-generation machining technologies

•        New tool delivery concepts

•        Improved machining solutions.

Qualifications

Junior Applications Engineer (Level I)

·        2 – 5 years of CNC machining, manufacturing engineering, or machining applications experience

·        Exposure to CNC mills, lathes, or Swiss-style machines preferred

·        Exposure to CAM software such as Mastercam preferred

·        Comfortable with hands-on machine setup, tooling, and machining experimentation

·        Strong troubleshooting and problem-solving skills

Senior Applications Engineer (Level II / Senior)

·        7+ years of CNC machining or applications engineering experience

·        Proven experience optimizing CNC machining processes

·        Strong experience with CNC programming or CAM software (Mastercam or similar)

·        Experience supporting machining demonstrations, process development, or customer applications

·        Experience machining advanced alloys such as titanium, stainless steel, or nickel superalloys preferred

Technical Skills (Preferred)

·        CNC machining processes

·        CAM programming (Mastercam preferred)

·        Cutting tool geometry and coatings

·        Carbide tooling systems

·        Tool holders and collet systems

·        Machining process optimization

·        Machining experimentation and testing

·        Technical report generation

Materials Experience (Preferred)

Experience machining materials such as:

·        Titanium alloys

·        Nickel superalloys (Inconel)

·        Stainless steels

·        Cobalt chrome

·        Aluminum alloys

·        Hardened steels

·        Advanced polymers

·        Composite materials

Additional Requirements

·        On-site presence in Canton, MI when not traveling

·        Willingness to travel 25 – 50%

·        Valid driver’s license and passport

·        Legally authorized to work in the United States

·        Strong communication skills and professional demeanor

Ideal Candidate Profile

You thrive if you:

·        Enjoy experimenting with machining processes

·        Like solving complex manufacturing challenges

·        Are comfortable working both in a machining lab and on a customer shop floor

·        Can explain machining concepts clearly to engineers, machinists, and executives

·        Want to work on cutting-edge sustainable manufacturing technology