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Automation Controls Engineer Jobs in Washington (NOW HIRING)

TAI

Senior Automation & Controls Engineer

Fairfax, VA · On-site

$135K - $185K/yr

As a Senior Automation & Controls Engineer/SME, you will serve as a technical leader responsible for developing and reviewing control system designs, driving engineering excellence, and ensuring ...

United Airlines

Controls & Automation Engineer

Mclean, VA · On-site

$68K - $161K/yr

About the Job You're Considering Capgemini Engineering is seeking an experienced Controls & Automation Engineer to support the design, implementation, and optimization of advanced industrial ...

Capgemini

Controls & Automation Engineer

Mclean, VA · On-site

$69 - $162/hr

About the Job You're ConsideringCapgemini Engineering is seeking an experienced Controls & Automation Engineer to support the design, implementation, and optimization of advanced industrial ...

New

Paper Converting Machine

Controls Engineer

Sterling, VA · On-site

$82K - $107K/yr

Controls Engineer Who You'll Work With You will join one of our 45 offices in the US, be part of a ... Develop automation solutions and participate in various phases of automation projects including ...

Barry Wehmiller Group

Controls Engineer

Sterling, VA · On-site

$82K - $107K/yr

Controls Engineer Who You'll Work With You will join one of our 45 offices in the US, be part of a ... Develop automation solutions and participate in various phases of automation projects including ...

CAMRIS

Automation and Controls Engineer

Silver Spring, MD · On-site

$92K - $117K/yr

We are seeking an Automation and Controls Engineer to support the Pilot Bioproduction Facility (PBF) at the Walter Reed Army Institute of Research (WRAIR) in Silver Spring, Maryland. PBF is a one-of ...

CAMRIS

Automation and Controls Engineer

Silver Spring, MD · On-site

$92K - $117K/yr

We are seeking an Automation and Controls Engineer to support the Pilot Bioproduction Facility (PBF) at the Walter Reed Army Institute of Research (WRAIR) in Silver Spring, Maryland. PBF is a one-of ...

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All JobsAutomation Controls Engineer JobsAutomation Controls Engineer Jobs in Washington

Automation Controls Engineer information

See Washington salary details

$52.1K

$111.2K

$159.1K

How much do automation controls engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for automation controls engineer in Washington is $111,205.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,600.00 and $125,200.00 per year, depending on experience, location, and employer.

What is an automation controls engineer?

Automation Controls Engineers are professionals who design, develop, and maintain control systems that automate manufacturing and industrial processes. They typically work with hardware and software such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), and robotic systems to ensure efficient and reliable operation of automated equipment. Their responsibilities include programming control systems, troubleshooting electrical and control issues, and collaborating with other engineers to optimize production processes. Automation Controls Engineers play a crucial role in improving productivity, safety, and quality in industries such as manufacturing, automotive, and energy.

What does an automation controls engineer do?

Automation controls engineers help create the layout of electrical and mechanical control systems. In this role, you may help program an automation process, modify existing programming when necessary, and help ensure the company is using the safest and most productive system possible for its needs. You may also be responsible for creating training documentation to show employees how to control and adjust their operations. Most automation control engineers work in manufacturing plants and similar companies where physical automation is used to speed up production tasks. This job should not be confused with automation programming outside of the manufacturing sector, such as software programming.

What are the key skills and qualifications needed to thrive as an automation controls engineer, and why are they important?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications like Certified Automation Professional (CAP) are typically required. Strong problem-solving skills, attention to detail, and effective communication set outstanding professionals apart in this field. These skills ensure reliable system integration, efficient troubleshooting, and successful collaboration in complex industrial environments.

What are some common challenges automation controls engineers face when working on new system integrations?

Automation Controls Engineers often encounter challenges such as compatibility issues between legacy equipment and new control systems, coordinating with multidisciplinary teams (mechanical, electrical, and software), and ensuring minimal downtime during system upgrades. Troubleshooting unforeseen problems during testing phases and maintaining clear documentation are also frequent hurdles. Proactive communication and thorough planning help mitigate these challenges and ensure smooth integration projects.

What is the difference between Automation Controls Engineer vs Electrical Engineer?

AspectAutomation Controls EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, mechanical, or automation engineering; certifications like Certified Automation Professional (CAP) are commonRequires a degree in electrical engineering; licensure as a Professional Engineer (PE) may be preferred
Work EnvironmentWorks primarily in manufacturing, automation, and control system settingsWorks in various sectors including power, construction, and manufacturing, often focusing on electrical systems
Industry UsageCommonly employed in automation, process control, and manufacturing industriesUsed across power generation, construction, and industrial sectors

Automation Controls Engineers focus on designing, programming, and maintaining control systems for automation processes, while Electrical Engineers have a broader scope involving electrical system design and analysis. Both roles require strong technical skills and often overlap in industrial settings, but their primary responsibilities and certifications differ.

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Automation Controls Engineer jobs near you
Infographic showing various Automation Controls Engineer job openings in Washington as of August 2026, with employment types broken down into 89% Full Time, 7% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $111,205 per year, or $53.5 per hour.

Senior Automation & Controls Engineer

TAI

Fairfax, VA • On-site

$135K - $185K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 8 days ago

Job description

About the Role:
Join a leading automation and controls engineering team supporting complex pharmaceutical and life sciences projects from concept through commissioning. As a Senior Automation & Controls Engineer/SME, you will serve as a technical leader responsible for developing and reviewing control system designs, driving engineering excellence, and ensuring automation solutions align with project objectives, regulatory expectations, and operational requirements. This role offers the opportunity to collaborate with stakeholders, guide technical strategy, and contribute to the successful delivery of critical facility and process automation systems.
About TAI:
TAI brings together engineering, construction, systems integration, on-site services, and technical services - combining proven execution with trusted expertise to support clients across the entire project lifecycle. Team members at TAI are capable, well-rounded, flexible, and optimistic. We have found that the best employees are the ones who recognize the importance of what they do and the ones who let that guide them in the actions they take. More than any skill, we seek people who make decisions that support the common good. We work for our clients, and we work for one another.
Here's a glimpse into your day to day:
  • Engage with key stakeholders to ensure that their needs are understood and reflected in the CD design
  • Prepare Project Technical Requirements Specification for all systems specifying performance requirements & applicable Standards [GE.SP.CEE.204 made Project specific]
  • Ensure all relevant Specifications are delivered to the Design Contractor
  • Define & agree with Design Contractor necessary design deliverables for all design stages (CD, BD, DD)- Design Deliverables List made Project Specific including the level of review appropriate to these documents
  • Review Contractor response to the Project Technical Requirements to ensure requirements are correctly included
  • Prepare Project specific Technical Requirements for Package Equipment [GE.SP.CEE.207 or 209 made project specific]
  • Attend Project meetings on an as required basis
  • Participate in and make recommendations for the procurement strategy for technical work packages including pre-qualification/contractor selection and technical content/scope of contracts.
  • Produce regular Design Assurance Reports according to the plan set up by the PTM, to ensure ongoing technical alignment.
  • Identify value engineering opportunities
  • Ensure key SHE and GMP compliance requirements are reflected in the design deliverables
  • Attend and contribute to SHE risk assessment activities to ensure alignment with SHE requirements and ensure appropriate mitigations are included in the design
  • Provide technical guidance to Work Package Owner teams within their areas of responsibility.
  • Ensure specific technical solutions are consistent with Customer, cost and schedule requirements.
  • Provide input to Project Planning
  • Review/ involvement with mechanical packages
  • Review BMS description of operation from Electrical view point (Applicable if BMS written by others)
  • Review EMS URS from Electrical view point (Applicable if EMS written by others)
  • Support development of redundancy strategy and maintenance philosophy
  • Review & input to Sustainability Checklist
  • Respond to Construction queries where the Design Contractor is unable to provide answers.

You'll be a perfect fit if you have:
  • Bachelor's degree from an accredited university; Electrical, Mechanical or Chemical Engineering.
  • Master's Degree is a plus.
  • Professional Engineer licensure is preferred.
  • Minimum of eight (8) years of control system design experience helping to create construction documents for a wide range of projects.
  • Minimum of 3 years of experience supporting projects within the Pharma/Biotech/Life Science industry.
  • Experience in specifying, designing, programming and maintaining distributed control systems, within Life Sciences industry. Other applicable industry experience, such as industrial, power, oil & gas, manufacturing, food & beverage facilities will also be considered.
  • Working knowledge of and ability to specify both digital and analog instrumentation (Level, Flow, Pressure, Temperature, Analytical - pH, LEL, O2, CO, CO2, etc.) and integrate construction and panel drawing sets.
  • Working knowledge of and ability to specify Electrical Component and Field Devices (combination starters, VFD's, MCC's, pushbuttons/selector switches, heat trace, etc.)
  • Experience designing, reviewing and approving Electrical Construction Drawing sets including but not limited to instrument location plan, conduit block and network architecture drawings
  • Experience designing, reviewing and approving PLC control panel and motor control panel drawings
  • Experience with specification and programming of controls systems including Rockwell family of processors and HMI's, ability to program new applications and modify existing applications with ample annotation for future reference
  • Working knowledge of TCP/IP, Modbus, Profibus and other industrial communication protocols
  • Experience programming PlantPax, Wonderware, IFix, Maple, Delta V, Siemens, Omron, Modicon, Mitsubishi and Koyo is a plus Experience programming SCADA and SQL is a plus
  • Familiarity with the installation, configuration, and testing of Data Historians (e.g. AVEVA (OSIsoft) PI System) is a plus
  • Working knowledge of and ability to specify control systems for use in hazardous area locations as identified by NFPA 70
  • Working knowledge of ISA standards and ability to interpret and contribute to development of P&ID
  • Working knowledge of Good Manufacturing Practice (GMP) Guidelines and Regulations as well as ISPE and GAMP 5 standards is preferred
  • Experience with the acceptance testing and qualification of Computerized System is preferred
  • Working knowledge of and ability to design robust safety circuits and specify components of varying industry requirements
  • Working knowledge of NFPA 79Interact with customers and contractors to gather critical information.
  • Strong communications skills with the ability to manage existing customer relationships.

Candidates must have experience with the following software:
  • Rockwell RSLogix 5, RSLogix500, RSLogix5000, FactoryTalk View SE & ME, RSlinx

Compensation and Benefits:
  • Pay: $135,000-185,000 Annually (depending on experience)
  • Eligible for overtime pay
  • Annual Profit Sharing Bonus (variable)
  • PTO and Paid Holidays
  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee - family) are also available!
  • 401(k)with employer match

Other Offerings:
  • The opportunity to make a real impact on a variety of industry-leading projects.
  • The ability to balance your work and family activities.
  • Flexible work schedule
  • Work in a dynamic and collaborative environment that values creativity and innovation.
  • A chance to learn and grow alongside some of the brightest minds in engineering.
  • Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

Discover what makes TAI a top-20 manufacturing partner, according to Engineering News-Record (ENR), and one of the top-50 fastest-growing private companies in the Baltimore Business Journal. Learn more about us at https://www.tai.inc/

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