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Twin Screw Extrusion Jobs (NOW HIRING)

CFL USA

Extrusion Operator

Adairsville, GA · On-site

$14.75 - $18.50/hr

Prefer twin screw extrusion. * Must have at least a GED or high school diploma. Physical Requirements: * Must be able to lift 50 pounds at times. * Must be willing and able to work in an LVT ...

LG

Manufacturing Process Engineer

Ravenna, OH · On-site

$67K - $89K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

Polymer Resources, Ltd.

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Line Operator (Extruder) All 3 Shifts - Rochester, NY

Rochester, NY · On-site

$19 - $27/hr

In this role the incumbent will operate extrusion equipment (both single and twin screw) and the sub systems in order to create custom engineering resin compounds. This includes setting up and ...

Polymer Resources, Ltd.

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Line Operator (Extruder) - All 3 shifts

Farmington, CT · On-site

$20 - $29/hr

In this role the incumbent will operate extrusion equipment (both single and twin screw) and the sub systems in order to create custom engineering resin compounds. This includes setting up and ...

Advanced Search Group

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Chemical Process Engineer

Charleston, SC · On-site

$100K - $125K/yr

... twin-screw extrusion, heat treatment. --- Able to work in the USA without sponsorship, now or in the future. Company Description Global Specialty Ingredient Company with a great reputation.

AESSE INVESTMENTS LTD

Lead Chemist

Sheboygan, WI · On-site

Familiarity with polymer extrusion and compounding techniques, specifically Twin-Screw Extrusion, Farrel Continuous Mixing, Buss Co Kneader, and Single Screw Extrusion * Project Management Training ...

Polymaker LLC

Extrusion Machine Operator

Missouri City, TX · On-site

$15.25 - $19.25/hr

Full - Extrusion Machine Operator LOCATION Missouri City, TX (Greater Houston Region) COMPANY ... Operation of a single or twin-screw plastic extruder, including material preparation, equipment ...

New

SACO AEI Polymers

Lead Chemist

Sheboygan, WI

Familiarity with polymer extrusion and compounding techniques, specifically Twin-Screw Extrusion, Farrel Continuous Mixing, Buss Co Kneader, and Single Screw Extrusion * Project Management Training ...

LG

Manufacturing Process Engineer

Akron, OH

$70K - $93K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

Foster Corporation

R&D Technician

Putnam, CT · On-site

$23 - $30/hr

Operate twin-screw and single-screw extrusion equipment and related systems to support rapid R amp;D development and first-time production runs. * Support application development engineers and ...

LG

Manufacturing Process Engineer

Ravenna, OH · On-site

$67K - $89K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

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Twin Screw Extrusion information

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How much do twin screw extrusion jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for twin screw extrusion in the United States is $18.99, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $19.71 per hour, depending on experience, location, and employer.

What is twin screw extrusion?

Twin screw extrusion is a manufacturing process that uses two intermeshing screws to mix, convey, and shape materials, typically polymers or food products. The screws rotate inside a barrel, allowing for efficient mixing, heating, and shearing of the material. This method is widely used for compounding plastics, producing food items like pasta or snacks, and processing pharmaceuticals because it offers excellent control over material properties and consistency. Twin screw extruders can handle a wide range of formulations and are highly customizable for different applications.

What are the key skills and qualifications needed to thrive as a twin screw extrusion operator?

To thrive as a Twin Screw Extrusion Operator, you need a solid understanding of polymer processing, machine operation, and quality control, often supported by a high school diploma or technical certification. Familiarity with extrusion machinery, control panels, and quality assurance systems like SPC is typically required. Strong attention to detail, problem-solving abilities, and teamwork are crucial soft skills for managing production and resolving issues. These skills ensure efficient, safe, and high-quality manufacturing of plastic products in industrial settings.

What are some common challenges faced by operators in twin screw extrusion roles, and how can they be addressed?

Operators in twin screw extrusion roles often encounter challenges such as maintaining consistent product quality, managing material feed rates, and troubleshooting equipment issues. Variations in raw material properties or process parameters can lead to fluctuations in output, requiring close monitoring and quick adjustments. Effective communication with quality control and maintenance teams is essential to promptly resolve any issues and minimize downtime. Continuous training and familiarity with the latest control systems also help operators stay efficient and ensure optimal performance.

What is the difference between Twin Screw Extrusion vs Single Screw Extrusion?

AspectTwin Screw ExtrusionSingle Screw Extrusion
CredentialsTechnical certifications, engineering backgroundTechnical certifications, engineering background
Work EnvironmentManufacturing plants, research labsManufacturing plants, research labs
Industry UsagePlastic, rubber, food processingPlastic, rubber, food processing
Common TasksMaterial mixing, compounding, precise controlMaterial melting, extrusion, shaping

Both Twin Screw Extrusion and Single Screw Extrusion are used in similar industries and require comparable technical skills. The main difference lies in their design and application: twin screw systems offer better mixing and control for complex compounds, while single screw systems are simpler and more cost-effective for straightforward extrusion tasks.

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States with the most job openings for Twin Screw Extrusion jobs include:

What job categories do people searching Twin Screw Extrusion jobs look for?

The top searched job categories for Twin Screw Extrusion jobs are:

Twin Screw Extrusion jobs near you
Infographic showing various Twin Screw Extrusion job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 14% Part Time, 3% Contract, and 1% Nights. Highlights an 95% Physical, 2% Hybrid, and 3% Remote job distribution, with an average salary of $39,500 per year, or $19 per hour.

Plant SupervisorTwin Screw Thermoplastic Compounding

TPE Solutions, Inc.

Shirley, MA • On-site

Full-time

Medical, Dental, Retirement, PTO

Re-posted 2 days ago

Job description

Benefits:
  • 401(k)
  • 401(k) matching
  • Competitive salary
  • Dental insurance
  • Free uniforms
  • Health insurance
  • Opportunity for advancement
  • Paid time off
  • Profit sharing
  • Training & development

Position Summary

XPM Plastics Compounding is seeking an experienced, hands-on Plant Manager to lead all manufacturing operations within our custom thermoplastic compounding facility. This position is responsible for the safe, efficient, and profitable operation of the plant while maintaining the highest standards of quality, customer service, and continuous improvement.
This is not a desk-only management position. The successful candidate will possess extensive hands-on experience with twin screw extrusion and will be expected to actively support production, troubleshoot processing issues, optimize manufacturing processes, and mentor production personnel.
Essential Responsibilities

Plant Operations
  • Direct all daily manufacturing operations, including production, maintenance, quality, warehouse, shipping, receiving, and scheduling.
  • Ensure production schedules are achieved while meeting quality, cost, and delivery objectives.
  • Maximize equipment utilization and overall plant efficiency.
  • Monitor production metrics, downtime, scrap, labor efficiency, and throughput.
  • Develop and implement continuous improvement initiatives throughout the facility.
Twin Screw Extrusion Leadership
  • Provide technical leadership for twin screw extrusion operations.
  • Optimize extrusion processes for productivity, quality, and cost.
  • Troubleshoot processing issues involving polymers, additives, fillers, color concentrates, feeding systems, pelletizing, and downstream equipment.
  • Develop and maintain process documentation, machine setup parameters, and standard operating procedures.
  • Lead scale-up of new formulations from development through commercial production.
  • Work closely with engineering and customers to develop manufacturable processing solutions.
Quality & Continuous Improvement
  • Ensure products consistently meet customer specifications and quality standards.
  • Support ISO 9001 and other applicable quality systems.
  • Lead root cause investigations and implement corrective and preventive actions.
  • Drive waste reduction, process optimization, and productivity improvements.
Safety & Compliance
  • Foster a strong culture of workplace safety.
  • Ensure compliance with OSHA regulations and all environmental requirements.
  • Lead safety meetings, incident investigations, and corrective actions.
  • Maintain clean, organized, and efficient manufacturing operations.
Leadership
  • Recruit, train, mentor, and develop production personnel.
  • Establish clear performance expectations and accountability.
  • Promote teamwork, communication, and employee engagement.
  • Work collaboratively with Sales, Engineering, Quality, Purchasing, Customer Service, and Executive Leadership.
Financial & Operational Performance
  • Manage plant operating budgets and labor utilization.
  • Control manufacturing costs while maintaining product quality.
  • Support capital equipment planning and implementation.
  • Develop KPIs and report plant performance to executive management.
Required Qualifications
  • Minimum 10 years of hands-on twin screw thermoplastic compounding experience (required).
  • Minimum 5 years of manufacturing leadership or plant management experience.
  • Demonstrated experience operating and troubleshooting co-rotating twin screw extruders.
  • Strong knowledge of thermoplastics, polymer additives, fillers, reinforcements, color concentrates, and engineered compounds.
  • Experience with gravimetric feeding systems, pelletizing systems, dryers, blenders, material handling, and downstream processing.
  • Ability to optimize screw designs, process conditions, and production efficiencies.
  • Strong understanding of manufacturing metrics and Lean Manufacturing principles.
  • Experience implementing continuous improvement initiatives.
  • Excellent leadership, communication, and problem-solving skills.
  • Proficient with Microsoft Office and ERP/MRP systems.
Preferred Qualifications
  • Bachelor's degree in Engineering, Polymer Science, Manufacturing, or a related field.
  • Experience with highly engineered thermoplastic compounds.
  • Knowledge of medical, automotive, consumer, industrial, or specialty polymer markets.
  • Experience with color matching and formulation development.
  • Working knowledge of laboratory testing and material characterization.
Success in This Role

The successful Plant Manager will:
  • Lead by example and work alongside the production team when needed.
  • Solve complex processing challenges quickly and effectively.
  • Build a culture centered on safety, accountability, and continuous improvement.
  • Deliver consistent product quality while maximizing plant productivity.
  • Develop employees into highly skilled manufacturing professionals.
  • Help position XPM Plastics Compounding as a premier custom twin screw compounding company.
Why Join XPM Plastics Compounding?
At XPM Plastics Compounding, we specialize in highly engineered thermoplastic compounds and challenging processing applications. We invest in advanced compounding technology, technical expertise, and exceptional customer service to solve problems others cannot. Our team values innovation, integrity, and hands-on manufacturing excellence.
If you have extensive twin screw extrusion experience and are passionate about building world-class manufacturing operations, we encourage you to apply.