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Thermal Simulation Jobs (NOW HIRING)

Board Thermal Simulation Engineer

Saratoga, CA ยท On-site

$150K - $250K/yr

We are seeking a Board Thermal Simulation Engineer to perform component-level and board-level thermal analysis for all avionics boards in our satellite constellation program. You will model thermal ...

We are seeking a Board Thermal Simulation Engineer to perform component-level and board-level thermal analysis for all avionics boards in our satellite constellation program. You will model thermal ...

Conduct thermal simulation and optimization using advanced tools such as FloTherm, Icepak, and Ansys CFD. * Plan and execute thermal tests, including operating environmental chambers to validate ...

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Thermal Simulation information

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$43.5K

$104.5K

$167.5K

How much do thermal simulation jobs pay per year?

As of Jun 7, 2026, the average yearly pay for thermal simulation in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Thermal Simulation Engineer, and why are they important?

To thrive as a Thermal Simulation Engineer, you need a solid background in mechanical or electrical engineering, heat transfer, and thermodynamics, typically supported by a relevant degree. Proficiency with simulation tools such as ANSYS, COMSOL Multiphysics, or SolidWorks Thermal Analysis, and familiarity with CAD software are crucial. Strong analytical thinking, attention to detail, and effective communication skills help in interpreting simulation results and collaborating with multidisciplinary teams. These skills and qualifications are vital for accurately predicting thermal behaviors, optimizing designs, and ensuring product reliability and safety.

What is thermal simulation?

Thermal simulation is the process of using computer models to predict how heat will move through materials or systems. It helps engineers and designers understand temperature distribution, heat transfer, and cooling requirements in products such as electronic devices, buildings, or automotive components. By simulating thermal behavior, potential issues can be identified and mitigated before physical prototypes are built, saving time and resources. These simulations often use specialized software to analyze real-world conditions and optimize designs for better performance and safety.

What are some common challenges faced by professionals working in thermal simulation, and how can they be addressed?

Professionals in thermal simulation often encounter challenges such as accurately modeling complex systems, managing computational resources, and interpreting large sets of simulation data. To address these, it's important to use validated simulation software, collaborate closely with design and engineering teams to ensure accurate input parameters, and continuously update one's skills with the latest simulation methods. Additionally, working in multidisciplinary teams helps share expertise and improve the reliability of simulation outcomes.
What cities are hiring for Thermal Simulation jobs? Cities with the most Thermal Simulation job openings:
Infographic showing various Thermal Simulation job openings in the United States as of May 2026, with employment types broken down into 5% Internship, 90% Full Time, and 5% Contract. Highlights an 95% In-person, and 5% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Board Thermal Simulation Engineer

E-Space

Saratoga, CA โ€ข On-site

$150K - $250K/yr

Full-time

Medical, PTO

Posted 6 days ago


Job description

Ready to make connectivity from space universally accessible, secure and actionable? Then you've come to the right place!
E-Space is bridging Earth and space to enable hyper-scaled deployments of Internet of Things (IoT) solutions and services. We are building a highly-advanced low Earth orbit (LEO) space system that will fundamentally change the design, economics, manufacturing and service delivery associated with traditional satellite and terrestrial IoT systems.
We're intentional, we're unapologetically curious and we're 100% committed to innovate space-based communications and deliver actionable intelligence that will expand global economies, protect space and our planet and enhance our overall quality of life.
We are seeking a Board Thermal Simulation Engineer to perform component-level and board-level thermal analysis for all avionics boards in our satellite constellation program. You will model thermal behavior, evaluate cooling strategies, and ensure every board meets its temperature requirements across all operational modes and orbital environments.
Key Responsibilities:
  • Perform component-level thermal analysis including junction temperature calculation, hot-spot identification, and heat-path evaluation.
  • Develop thermal models using analytical methods and simulation tools for steady-state and transient conditions.
  • Evaluate and recommend cooling strategies (conduction, convection, radiation, heat spreading) for avionics boards.
  • Assess temperature effects on component aging, reliability, and derating requirements.
  • Analyze thermomechanical degradation risks including CTE mismatch, solder fatigue, and connector stress.
  • Perform system-level thermal budgeting and define thermal interface requirements across subsystems.
  • Evaluate environmental thermal loads from orbit-induced temperature swings and operational heat dissipation.
  • Select materials based on thermal conductivity, expansion properties, and long-term reliability.
  • Validate thermal models with empirical measurements and test data from EM and QM builds.
  • Collaborate with electrical, mechanical, and reliability engineers for integrated thermal solutions.
  • Document thermal requirements, design guidelines, and analysis results.

Required Qualifications:
  • Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or related field.
  • 3+ years of experience in thermal analysis for electronics, preferably in aerospace or space applications.
  • Proficiency with thermal simulation tools (Ansys IcePak, FloTHERM, or equivalent).
  • Strong understanding of heat transfer fundamentals (conduction, convection, radiation).
  • Experience with component derating for thermal environments.
  • Ability to create and validate thermal models against test data.

Preferred Qualifications:
  • Experience with satellite or spacecraft thermal analysis and orbital thermal environments.
  • Background in thermal cycling test planning and correlation of simulation to test results.
  • Familiarity with Ansys IcePak specifically.
  • Experience with system-level thermal budgets and interface management.
  • Knowledge of PCB material properties and their thermal behavior.
  • Understanding of reliability implications of thermal stress on electronics.

Tools & Technologies:
  • Ansys IcePak (or equivalent thermal simulation tool)
  • MATLAB or Python for analytical modeling
  • CAD tools for geometry import and model setup

$150,000 - $250,000 a year
This is a full time, exempt position, based out of our Saratoga office. The total compensation packaged will be determined by various factors such as your relevant job-related knowledge, skills, and experience.
We are redefining how satellites are designed, manufactured and used-so we're looking for candidates with passion, deep knowledge and direct experience on LEO satellite component development, design and in-orbit activities. If that's your experience - then we'll be immediately wow-ed.
E-Space is not currently able to provide employment sponsorship for candidates who do not hold work authorization for the location of this role.
Why E-Space is right for you:
As a member of our team, you will play a crucial role in driving our success. Our team members have a strong sense of dedication and responsibility; this includes a strong commitment to our mission to create an entirely new suite of global capabilities to improve lives, business efficiencies and build a smarter planet. This means that there will be times when extra hours, including nights and weekends, may be needed to meet critical deadlines and mission goals. In return, we offer a dynamic work environment with opportunities for professional growth and development and the chance to make a meaningful impact in a high-growth industry.
We want you to make the most of your journey at E-Space. That's why we support and invest in the physical, emotional and financial well-being of our team members and their families. Some of what you can expect when working at E-Space:
โ€ข An opportunity to really make a difference
โ€ข Sustainability at our core
โ€ข Fair and honest workplace
โ€ข Innovative thinking is encouraged
โ€ข Competitive salaries
โ€ข Continuous learning and development
โ€ข Health and wellness care options
โ€ข Financial solutions for the future
โ€ข Optional legal services (US only)
โ€ข Paid holidays
โ€ข Paid time off
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.