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Thermal Simulation Jobs (NOW HIRING)

Perform thermal simulations and analysis to support design optimization and reliability improvements. * Collaborate with RFIC design and packaging teams to develop thermal management strategies.

Lead Thermal Validation Engineer

Sunnyvale, CA ยท On-site

$110K - $135K/yr

Strong understanding of heat transfer principles, thermal simulation tools, and measurement techniques. * Strong hands-on experience with thermal test equipment and methodologies, including heated ...

Perform thermal simulations and analysis to support design optimization and reliability improvements. * Collaborate with RFIC design and packaging teams to develop thermal management strategies.

Perform thermal simulations and analysis to support design optimization and reliability improvements. * Collaborate with RFIC design and packaging teams to develop thermal management strategies.

Conduct thermal simulations and analyses to support product development and performance objectives. Laboratory and Experimental Work * Design and execute experiments to characterize thermal ...

New

Develop simulation-driven design improvements to optimize product performance, power density, and thermal efficiency * Support new product development (NPD) initiatives through early-stage design ...

Develop simulation-driven design improvements to optimize product performance, power density, and thermal efficiency * Support new product development (NPD) initiatives through early-stage design ...

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Thermal Simulation information

See salary details

$43.5K

$104.5K

$167.5K

How much do thermal simulation jobs pay per year?

As of Jun 6, 2026, the average yearly pay for thermal simulation in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Thermal Simulation Engineer, and why are they important?

To thrive as a Thermal Simulation Engineer, you need a solid background in mechanical or electrical engineering, heat transfer, and thermodynamics, typically supported by a relevant degree. Proficiency with simulation tools such as ANSYS, COMSOL Multiphysics, or SolidWorks Thermal Analysis, and familiarity with CAD software are crucial. Strong analytical thinking, attention to detail, and effective communication skills help in interpreting simulation results and collaborating with multidisciplinary teams. These skills and qualifications are vital for accurately predicting thermal behaviors, optimizing designs, and ensuring product reliability and safety.

What is thermal simulation?

Thermal simulation is the process of using computer models to predict how heat will move through materials or systems. It helps engineers and designers understand temperature distribution, heat transfer, and cooling requirements in products such as electronic devices, buildings, or automotive components. By simulating thermal behavior, potential issues can be identified and mitigated before physical prototypes are built, saving time and resources. These simulations often use specialized software to analyze real-world conditions and optimize designs for better performance and safety.

What are some common challenges faced by professionals working in thermal simulation, and how can they be addressed?

Professionals in thermal simulation often encounter challenges such as accurately modeling complex systems, managing computational resources, and interpreting large sets of simulation data. To address these, it's important to use validated simulation software, collaborate closely with design and engineering teams to ensure accurate input parameters, and continuously update one's skills with the latest simulation methods. Additionally, working in multidisciplinary teams helps share expertise and improve the reliability of simulation outcomes.
What cities are hiring for Thermal Simulation jobs? Cities with the most Thermal Simulation job openings:
Infographic showing various Thermal Simulation job openings in the United States as of May 2026, with employment types broken down into 5% Internship, 90% Full Time, and 5% Contract. Highlights an 95% In-person, and 5% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Thermal Engineer (HH)

Foxconn Industrial Internet - FII

Houston, TX โ€ข On-site

Full-time

Posted 18 days ago


Job description

Position: Thermal Engineer โ€“ Server R&D Team

We are seeking a highly skilled Thermal Engineer specializing in thermal management design for server and rack products. This role involves developing thermal solutions from concept to mass production, utilizing advanced simulation and testing techniques to ensure product performance and reliability.

Key Responsibilities:

  • Lead thermal management design for server and rack systems, including chip, board, system, and rack-level thermal solutions.
  • Conduct thermal simulation and optimization using advanced tools such as FloTherm, Icepak, and Ansys CFD.
  • Plan and execute thermal tests, including operating environmental chambers to validate design performance and reliability.
  • Analyze and optimize airflow management systems and design efficient cooling solutions, such as liquid cooling or hybrid cooling technologies.
  • Collaborate with cross-functional teams (mechanical design, electrical design, and manufacturing) and customers to ensure designs meet thermal performance, production requirements, and client-specific needs.
  • Actively participate in customer technical review meetings, provide design recommendations, and resolve technical issues promptly.
  • Build strong client relationships by working closely with customers to refine technical solutions and ensure alignment with their expectations.
  • Review and evaluate new technologies and materials to ensure thermal design meets industry trends and future needs.
  • Prepare detailed test reports and technical documentation to support internal and customer design reviews.
  • Work closely with Taipei and other global R&D centers, requiring strong communication skills in English and Mandarin
Qualifications:
  • Bachelorโ€™s or Masterโ€™s degree in Mechanical Engineering, Thermal Engineering, or Aerospace Engineering. A Ph.D. is a plus.
  • At least 5 years of experience in thermal design for servers and racks, with familiarity with cloud computing and data center requirements.
  • Deep understanding of thermodynamics, heat transfer, and fluid dynamics, with practical application in design and testing.
  • Expertise in thermal simulation tools (e.g., FloTherm, Icepak, Ansys CFD) and 3D/2D CAD tools (e.g., PTC Creo, SolidWorks, UG NX).
  • Hands-on experience with server thermal testing equipment, including environmental chambers and airflow measurement devices.
  • ย Ability to develop and optimize liquid cooling solutions and a strong understanding of hybrid cooling technologies.
  • Familiarity with fan module design and airflow control techniques.
  • Excellent analytical and problem-solving skills, with the ability to perform trade-off analysis and evaluate multiple design options efficiently.
  • Strong cross-functional and customer communication skills, with fluency in English required; Mandarin proficiency preferred.
  • Familiarity with Product Data Management (PDM) systems such as Windchill and experience with Agile Development processes.

Additional Advantages:

  • Familiarity with rack server design specifications and data center operational requirements.
  • Experience in developing products for hyperscale data centers is highly desirable.
  • Deep knowledge of industry thermal standards, such as ASHRAE TC 9.9, and the ability to apply them in product design.

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