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Thermal Modeling Jobs (NOW HIRING)

This engineer is charged with developing thermal models for BAC's global product lines to address the thermal rating needs of the global engineering product platforms, new product introduction (NPI ...

Principal Engineer, Advanced Thermal Modeling * Posted on July 20, 2026 Locations Showing 1 location BAC Jessup, MD 7600 Dorsey Run Road Jessup, MD 20794, USA * Hybrid * Travel Required: Yes ...

Partner with Avionics teams to develop thermal models and thermal tests for electronic assemblies * Work with the GNC teams to define and thermally analyze nominal and contingency cases for in-orbit ...

ICEPAK, Flotherm XT, Thermal Modeling/ Analysis, Electronic cooling system design Mandatory Skills: 5+ Years of experience in Electronic cooling system design for both active and passive systems ...

The Role This position owns thermal modeling for CspeedIO optical engines, from die-level power maps through cooling boundary conditions, and the correlation of those models against measured hardware.

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Thermal Modeling information

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$43.5K

$104.5K

$167.5K

How much do thermal modeling jobs pay per year?

As of Sep 10, 2026, the average yearly pay for thermal modeling in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is thermal modeling?

Thermal modeling is the process of simulating and analyzing the heat transfer and temperature distribution within physical systems, such as electronic devices, buildings, or mechanical components. It helps engineers and designers predict how heat will flow and accumulate, which is essential for ensuring safety, efficiency, and optimal performance. Thermal models can be created using specialized software and are crucial in industries like electronics, automotive, aerospace, and construction.

What are common challenges faced by professionals working in thermal modeling, and how can they be addressed?

Professionals in thermal modeling often encounter challenges such as accurately simulating complex thermal systems, dealing with limited or incomplete material data, and keeping up with evolving software tools. Addressing these challenges requires strong analytical skills, attention to detail, and continuous learning. Collaborating closely with multidisciplinary teams—such as mechanical engineers, material scientists, and simulation software experts—can help ensure accurate results and innovative solutions. Additionally, staying updated on the latest modeling techniques and validation methods can greatly improve project outcomes.

What are the key skills and qualifications needed to thrive as a thermal modeling engineer, and why are they important?

To thrive as a Thermal Modeling Engineer, you need a strong background in thermodynamics, heat transfer, and computational modeling, often supported by a degree in mechanical or aerospace engineering. Expertise with simulation tools like ANSYS, COMSOL, or MATLAB, as well as knowledge of CAD software, is typically required. Analytical thinking, problem-solving, and effective communication are vital soft skills for translating complex data into actionable insights and collaborating with multidisciplinary teams. These abilities are crucial for optimizing system performance, ensuring reliability, and driving innovation in thermal management solutions.

What is the difference between Thermal Modeling vs Mechanical Design Engineer?

AspectThermal ModelingMechanical Design Engineer
Required credentialsEngineering degree, thermal analysis certificationsEngineering degree, mechanical design certifications
Work environmentDesign labs, simulation software, R&DManufacturing, product development, prototyping
Industry usageElectronics, HVAC, aerospaceAutomotive, consumer products, machinery

Thermal Modeling focuses on analyzing and predicting heat transfer and temperature distribution using simulations, while Mechanical Design Engineering involves creating physical product designs and components. Both roles require engineering knowledge but differ in their primary focus and tools used.

What other helpful pages are available for Thermal Modeling?

Other pages related to Thermal Modeling:

Infographic showing various Thermal Modeling job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 10% Part Time, and 2% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Staff Engineer Thermal Modeling

Jessup, MD • Hybrid

Baltimore Aircoil Company, Inc.
Industrial Machinery Manufacturing • 501 - 1,000 employees

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 4 days ago


Baltimore Aircoil Company rating

6.7

Company rating: 6.7 out of 10

Based on 15 frontline employees who took The Breakroom Quiz


Job description

POSITION PURPOSE 

Baltimore Aircoil Company is seeking a Thermal Engineer as a key member of the globally responsible Thermal Modeling Group.  This engineer is charged with developing thermal models for BAC’s global product lines to address the thermal rating needs of the global engineering product platforms, new product introduction (NPI) initiatives, thermal modeling group scalability, innovation, sustaining activities, and regulatory certification.  The position requires a background in thermodynamics and fluid mechanics with expertise in heat transfer.  A technical knowledge of BAC products and applications, design for manufacturing, and general engineering principles is also required.  The work is largely independent with direction provided as needed for unusual or complex problems.  The individual is considered a key technical subject matter contributor with a need to interact with other global engineering groups and occasionally groups outside of global engineering. 

NATURE & SCOPE 

 Reports to the Chief Engineer, Thermal Modeling Group.   

PRINCIPAL ACCOUNTABILITIES 

  • Develop thermal performance models, prediction software tools, and rating programs.  Accurately interpolate test data and correlate data to fundamental models. 
  • Provide thermal engineering expertise and support to New Product Introduction. Perform or oversee prototype testing and data reduction.  
  • Participate in efforts to implement and maintain thermal certification of heat rejection products working with third party testers and program administrators.    
  • Support innovation to identify opportunities for improving thermal performance through thermal modeling. Provide analysis and recommendations on concept behavior and enhancement. 
  • Review existing thermal modeling tools and technology to improve the efficiency and quality of thermal modeling process.  
  • Provide thermal technology sustaining support to existing product lines, including enhancing unit selection software tools, and assessing thermal performance for nonstandard unit configurations and installations. 
  • Prepares reports on complex projects. Make presentations at all levels of organization. Effectively communicates with both internal and external personnel. 
  • Monitors development in the industry pertaining to heat rejection equipment performance, certification, and emerging technical focus areas. 
  • Work closely with engineering platforms responsible for creating product models. 
  • Support existing product enhancement, cost reduction, and quality improvement initiatives. 
  • Understand and apply relevant codes and standards in the design and testing of products and components. 
  • Use standard and advanced technical and mathematical principles, theories, concepts, techniques, processes, and best practices in solving problems. 
  • Continuously increase expertise on all aspects of product design, theory, construction, operation, and application. 
  • Create an environment that influences positive change and makes structural design integrity an essential part of BAC’s culture. 
  • Strive for continuous improvement and teamwork in a global product development environment. 
  • Adhere to the Company’s Code of Conduct and Business Ethics standards. 

 KNOWLEDGE & SKILLS 

 Required Knowledge/Skills:  

  • Effective communication, written and verbal, with a globally diverse audience. 
  • Ability to work independently and with others on teams to understand and translate design and process engineering requirements into thermal test plans and thermal models. 
  • Ability to work with cross-functional teams to develop and plan tasks. 
  • Ability to understand product/component function, reliability, and quality requirements. 
  • Understanding of HVAC/refrigeration systems and components preferred. 
  • Strong time management and project management skills. 
  • Skilled in producing high quality technical documentation for thermal modeling code, including structured process flow charts, algorithm logic maps, and model workflow descriptions.
  • Education:  B.S. degree in Mechanical or Chemical Engineering; Masters degree preferred.  A strong emphasis in single-phase and multi-phase heat and mass transfer, fluid mechanics, psychrometrics, and thermodynamics.  Graduate degree or graduate course or P.E. is a plus. 
  • Years of Experience:  approximately 8-10 years of engineering experience with B.S. or 4-6 years of engineering experience with Masters; product development experience preferred; global experience preferred. 

Technical Expertise:  

  • Experience developing thermal performance models for heat rejection equipment (cooling towers, dry coolers, dry condensers, evaporative coolers/condensers, adiabatic systems, and hybrid designs), incorporating airflow, heat transfer, and mass transfer behavior.
  •  Proficient in psychrometric analysis, including detailed modeling of sensible and latent cooling processes, air–water interaction, and humidity driven performance effects.
  • Strong scientific and engineering programming capabilities; proficient in C#/C++, MATLAB, EES, and Microsoft Excel VBA, with additional experience developing customized engineering software on the Microsoft .NET platform (C# preferred).
  • Experienced with numerical simulation and modeling tools (Ansys Fluent, Autodesk CFD, EES, MATLAB) and skilled in applying Design of Experiments (DOE) methodologies to refine thermal model correlations and enhance predictive accuracy.
  • Experienced with component level thermal modeling tools (CoilDesigner, HTRI Xchanger Suite) and with developing and applying air side system resistance and fan performance models.

Prior utilization of skills in technology and model development where thermodynamics and heat transfer combined with fluid dynamics are the primary basis. Able to work with analytical and CAD software.  

  • Competence with experimental work and laboratory testing.  Good knowledge of pressure, temperature, flow, and velocity measurements.   
  • Independently apply theory and principles to engineering practice. Strong analysis and problem-solving ability. 
  • Inquisitive, self-motivated, dedicated and detail-oriented with excellent follow-through skills. 
  • Excellent written and verbal communication and presentation skills.         

ADDITIONAL RESPONSIBILITIES 

Travel as needed to global engineering centers in Europe and Asia, and occasionally as needed to regional manufacturing facilities, test laboratories, job sites, technical conferences, industry association meetings, etc. 

WORKING CONDITIONS 

  •  Working hours are the standard BAC 40 hours per week (8:30am-5:00pm with flexible start/finish times allowed). 
  • Travel, both domestically and internationally, can be up to 15% of the time. 
  • Occasional evening/weekend hours required, although the work can often be done from home with the use of a portable computer and a VPN connection. 
  • Primarily sedentary activity in the office will be experienced; however, periodic travel to BAC manufacturing facilities with mechanical assembly (medium work) and lifting being required. 
  • Must have close visual acuity to work with computer systems and virtual models 
  • Will typically be subjected to only indoor conditions; however on occasional trips to BAC manufacturing facilities, test laboratories, and job sites, the individual may experience heat, cold, humidity, and noise.

BAC Hiring Compensation Range $90,000 - $154,100
 
BAC offers a comprehensive benefits package to include medical, dental, vision, paid time off, 401k, employee stock ownership plan, and more. Please see additional details on the BAC website at www.Baltimoreaircoil.com.  
 
BAC Employees are eligible to participate in an annual bonus incentive program.


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