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Stress Analyst Engineer Jobs (NOW HIRING)

This is not your average engineering position. You are applying to be part of a team of the most ... Stress analysis will involve analytical methods, finite element models/simulations, and advanced ...

Senior Stress Analyst

Huntsville, AL · On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Apply analytical methods, finite element models, simulations, and other engineering tools to ...

This is not your average engineering position. You are applying to be part of a team of the most ... Stress analysis will involve analytical methods, finite element models/simulations, and advanced ...

Senior Stress Analyst

Huntsville, AL · On-site

$107K - $195K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Apply analytical methods, finite element models, simulations, and other engineering tools to ...

Lead Stress Analyst

Huntsville, AL · On-site

$87K - $157K/yr

Leidos' Defense Systems is seeking a Senior Stress Analyst to join our team to create unique ... Apply analytical methods, finite element models, simulations, and other engineering tools to ...

Lead Stress Analyst

Huntsville, AL · On-site

$87K - $157K/yr

Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university. * Possess 4-8 years of relevant industry experience with a bachelor ...

Senior Stress Analyst

Kent, WA · On-site

$151K - $252K/yr

Lead and coordinate structural analysis efforts across multiple engineers * Mentor and support a ... Technical review and approval authority of the stress work of others * Develop loads and load cases ...

Senior Stress Analyst

Huntsville, AL · On-site

$107K - $195K/yr

Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university. * Possess 8-12 years of relevant industry experience with a bachelor ...

Lead Stress Analyst

Huntsville, AL · On-site

$87K - $157K/yr

Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university. * Possess 4-8 years of relevant industry experience with a bachelor ...

MK1 Stress Analyst

Seattle, WA · On-site

$81K - $113K/yr

We are looking for a Stress Analyst to use their technical expertise, leadership skills, and ... As part of a growing, hardworking, and curious team ofdesign engineers,you'll be engaged in ...

Senior Stress Analyst

Kent, WA · On-site

$151K - $252K/yr

Lead and coordinate structural analysis efforts across multiple engineers * Mentor and support a ... Technical review and approval authority of the stress work of others * Develop loads and load cases ...

Senior Stress Analyst

Huntsville, AL · On-site

$107K - $195K/yr

Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university. * Possess 8-12 years of relevant industry experience with a bachelor ...

As an Aerospace Structures Engineer, Stress Analyst , you will do stress analysis support of all Aerospace Transparencies products. You will provide stress analysis and evaluations to assure that ...

Showing results 41-60

Stress Analyst Engineer information

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$90K

$148.1K

$180.5K

How much do stress analyst engineer jobs pay per year?

As of Sep 15, 2026, the average yearly pay for stress analyst engineer in the United States is $148,129.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $165,000.00 per year, depending on experience, location, and employer.

What does a stress analyst engineer do?

A Stress Analyst Engineer is responsible for analyzing the structural integrity and strength of components, typically in industries like aerospace, automotive, and civil engineering. They use engineering principles and computer simulations to assess how materials and structures respond to forces such as pressure, vibration, and temperature. Their work ensures that parts and assemblies are safe, reliable, and comply with industry regulations. Stress Analyst Engineers often collaborate with design and manufacturing teams to recommend improvements and resolve potential issues before production.

What are the key skills and qualifications needed to thrive as a stress analyst engineer, and why are they important?

To thrive as a Stress Analyst Engineer, you need a solid background in mechanical or aerospace engineering, a strong grasp of structural analysis principles, and usually a relevant engineering degree. Familiarity with finite element analysis (FEA) software such as ANSYS or NASTRAN, as well as proficiency with CAD tools, is typically required. Attention to detail, analytical thinking, and effective communication skills help distinguish top performers in this role. These abilities ensure accurate stress evaluations, effective problem-solving, and clear reporting, which are vital for designing safe and reliable engineering structures.

What are the typical challenges a stress analyst engineer faces when working on multidisciplinary engineering teams?

As a Stress Analyst Engineer, one of the main challenges involves effectively communicating complex analysis results to team members from different engineering backgrounds, such as design, manufacturing, and materials. It's essential to present findings in a clear and actionable way, ensuring that recommendations are understood and implemented correctly. Additionally, balancing tight project timelines with the need for thorough and accurate simulations can be demanding, especially when design changes occur frequently. Collaboration and adaptability are key to success in this fast-paced, multidisciplinary environment.

What is a stress analyst engineer?

A stress analyst engineer evaluates the structural integrity of components and systems by performing stress analysis using methods like finite element analysis (FEA). They ensure designs can withstand operational loads and meet safety standards, often working with CAD software and adhering to industry regulations. Strong analytical skills and knowledge of materials are essential for this role.
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The most popular types of Stress Analyst Engineer jobs are:

What states have the most Stress Analyst Engineer jobs?

States with the most job openings for Stress Analyst Engineer jobs include:

What are popular job titles related to Stress Analyst Engineer jobs?

For Stress Analyst Engineer jobs, the most frequently searched job titles are:

Infographic showing various Stress Analyst Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $148,129 per year, or $71.2 per hour.

Lead Thermal/Stress Analyst

Huntsville, AL • On-site

Leidos
IT Services • 10K+ employees

Full-time

Posted 12 days ago


Leidos rating

8.3

Company rating: 8.3 out of 10

Based on 154 frontline employees who took The Breakroom Quiz


Job description

Looking for an opportunity to make an impact?

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.

Are you ready for your next career challenge?

Leidos Defense provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world's toughest security challenges for customers with "can't fail" missions.

Leidos Defense is seeking a Lead Thermal/Stress Analyst to join our team in Huntsville Alabama designing and analyzing the next generation of defense systems to protect America and its allies. You will perform stress and thermal analysis to support the design of cutting edge aerospace and defense programs. You will collaborate with designers and use Star CCM+ and FEMAP daily to ensure your team's design meets requirements. You might work alongside the production team to install hardware or verify requirements. Then you'll work with the testing team to put your hardware into action. This is not your average engineering position. You are applying to be part of a team of the most talented engineers in the region who push you to be better every day. This is a fast-paced program with unique technical challenges that will be a rewarding milestone in any engineering career.

If you are up for the challenge of joining this team, then apply now to be considered!

Primary Responsibilities

  • Are you ready to tackle complex engineering challenges? In this role, you will perform stress and thermal analysis on structural, electronic, and mechanical systems while supporting critical test activities. Assignments may require expertise in stress analysis, thermal analysis, or both.

  • Stress analysis will involve analytical methods, finite element models/simulations, and advanced analysis tools. You will produce models, perform calculations, reduce data, and correlate test results to ensure accuracy and reliability.

  • Thermal analysis will include hand analysis methods, finite volume models/simulations, finite element models/simulations, finite difference models/simulations, and other tools. You will conduct detailed steady-state and/or transient thermal analyses using industry-standard programs, producing models, performing calculations, reducing data, and correlating test results to thermal and flow models.

  • You will collaborate closely with design and manufacturing teams to create designs that meet stringent performance, manufacturability, and schedule requirements.

  • This is an in-office position with flexibility in schedule and work location. Remote work is the exception in your week, not the norm.

Basic Qualifications

  • Bachelor's Degree in Mechanical Engineering, Aerospace Engineering or equivalent degree from an ABET-accredited university.

  • Must have 4+ years of prior relevant industry experience with a bachelor's degree, or 2+ years with a master's degree.

  • Direct experience performing stress and thermal analysis in the aerospace or defense industry.

  • Demonstrated experience with commercial finite element analysis tools such as FEMAP/NX NASTRAN, PATRAN/MSC NASTRAN, ANSYS, Abaqus, or similar software is essential.

  • Proven working knowledge of commercial thermal analysis and CFD tools like STAR-CCM+, Thermal Desktop/SindaFluint, ANSYS, or SolidWorks FlowSimulation.

  • Strong technical writing, presentation, and cross-functional collaboration skills.

  • Proven ability to thrive in a collaborative, multi-disciplinary engineering environment.

  • Capable of working as part of a larger analysis team or working as the sole analyst on a project.

  • U.S. Citizenship is required and eligibility to obtain and maintain a Final Secret Clearance.

  • Residency in the Huntsville, AL area or willingness to relocate to Huntsville, AL is required.

Preferred Qualifications

  • Fluid lumped capacitance modeling

  • Electronics cooling analysis

  • Thermal analysis of orthotropic materials

  • FEMAP/Nastran

  • Coupled thermal-structural analysis

  • Bolted joint and weld analysis

  • Dynamics analysis (modal, response spectrum, shock, vibration)

  • Fatigue analysis

  • Composite materials

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo - because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 - and moving faster than anyone else dares.

Original Posting:September 2, 2026

For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.

Pay Range:Pay Range $87,100.00 - $157,450.00

The Leidos pay range for this job level is a general guideline onlyand not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.


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About Leidos

Sourced by ZipRecruiter

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable practices. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community.

Industry

It services

Company size

10,000+ Employees

Headquarters location

Reston, VA, US

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