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Sr Process Engineer Jobs in Spring, TX (NOW HIRING)

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV) calculations, identify potential concerns and provide mitigation packages for identified items. The ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Senior Process Engineer Department: Manufacturing Reports To: Head of Global Manufacturing Employment Type: Full-Time Location: Houston, TX Persona AI is developing and commercializing rugged, multi ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Process Engineer, Senior

Houston, TX · On-site

$100K - $130K/yr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful responsibility. This role is well suited for a self-directed engineer who takes ownership of ...

Process Engineer, Senior

Houston, TX · On-site

$100K - $130K/yr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful responsibility. This role is well suited for a self-directed engineer who takes ownership of ...

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV) calculations, identify potential concerns and provide mitigation packages for identified items. The ...

Process Engineer, Senior

Houston, TX · On-site

$140 - $180/hr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful responsibility. This role is well suited for a self‑directed engineer who takes ownership of ...

The Senior Process Engineer will be responsible for leading process design development, ensuring regulatory compliance, and coordinating with multidisciplinary teams to deliver high-quality ...

Senior Process Safety Engineer Duration: 12 months (long term opportunity) Location: Houston, TX Rotation: 5/40 Position Overview This opportunity is focused on leading and supporting process safety ...

Showing results 41-60

Sr Process Engineer information

See Spring, TX salary details

$66.7K

$107.8K

$151.7K

How much do sr process engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for sr process engineer in Spring, TX is $107,780.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,500.00 and $119,700.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What are popular job titles related to Sr Process Engineer jobs in Spring, TX?

For Sr Process Engineer jobs in Spring, TX, the most frequently searched job titles are:

What job categories do people searching Sr Process Engineer jobs in Spring, TX look for?

The top searched job categories for Sr Process Engineer jobs in Spring, TX are:

What cities near Spring, TX are hiring for Sr Process Engineer jobs?

Cities near Spring, TX with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Spring, TX as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $107,780 per year, or $51.8 per hour.

Process Engineer

Semiserve

Houston, TX • On-site

Contractor

Re-posted 18 days ago


Job description

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV) calculations, identify potential concerns and provide mitigation packages for identified items.

The responsibilities of the Process Engineer include designing and recognizing patterns, collecting plant data, implementing methodologies, and providing mitigation packages to field engineers for project execution.

Ultimately, the role is to review existing designs to confirm PSVs are adequately sized and provide recommendations, if applicable.

Responsibilities:

  • Evaluate existing facilities' PSVs for relieving capacities.
  • Identify applicable PSV case studies per applicable codes.
  • Communicate with internal operation teams and 3rd-party vendors to gather required information for PSV calculations.
  • Create process simulations and conduct risk assessments.
  • Perform process analysis and provide mitigation packages for project execution team.
  • Document all created processes and update and maintain these documents as changes occur.
  • Occasional travel to the plant may be required to collect plant data. Contractor must have Personal Protective Equipment (PPE) including a hard hat, safety boots, fire retardant clothing, and safety glasses. Contractor's personal vehicle will be used for travel, with mileage reimbursed.

    Skills Required / Qualifications:
    Experience with process simulation software (Honeywell UniSim, HYSYS, Promax, etc.).
  • Three or more years of technical experience with PSV calculations or working within a chemical plant.
  • Experience in coordinating with internal teams and vendors in a technical environment.
  • Proven success in a corporate setting, working with all levels of management.
  • Strong analytical/problem solving skills.
  • Required - Bachelor of Science Degree in Chemical Engineering, or equivalent.
  • Required - Familiarity with API 520, API 521
  • Preferred - Familiarity with API 2000, API 2510

 5+yrs of experience


Education:Employment Type: CONTRACTOR