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Sr Process Engineer Jobs in Spring, TX (NOW HIRING)

The Process Engineer IV serves as a lead technical authority in midstream process engineering ... Serve as the senior technical authority for troubleshooting, optimization, and capital project ...

Assign tasks to and supervise the work of less senior personnel * Initiates regular communication between the process team and all other engineering disciplines to ensure quality of work and that ...

Under the direction of the Sr. Process Engineering Manager, this role leads a team of Engineering Technicians and oversees production processes to ensure alignment with site goals and performance ...

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Senior Engineer Process

Houston, TX

$99K - $128K/yr

Responsible for the design and engineering of the FPSO Topsides as part of the Process team Responsible for the process interfaces with Hull and Turret Responsible for developing the PFDs, P&IDs ...

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission of providing clean and safe water through advanced engineering and technology. As the Process ...

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission of providing clean and safe water through advanced engineering and technology. As the Process ...

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission of providing clean and safe water through advanced engineering and technology. As the Process ...

Sr Engineer II, Process Development

Houston, TX ยท On-site

$160K - $195K/yr

Phillips 66 & YOU - Together we can fuel the future As a Sr Engineer II, Process Development , you will lead the design and optimization of process solutions for Phillips 66 refining capital projects ...

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission of providing clean and safe water through advanced engineering and technology. As the Process ...

Senior Gas Processing Engineer

Houston, TX ยท On-site

$100K - $130K/yr

The Senior Gas Processing Engineer at Audubon provides technical leadership for the design ... This role develops process simulations, equipment specifications, PFDs, P&IDs, heat and material ...

Senior Gas Processing Engineer

Houston, TX ยท On-site

$100K - $130K/yr

The Senior Gas Processing Engineer at Audubon provides technical leadership for the design ... This role develops process simulations, equipment specifications, PFDs, P&IDs, heat and material ...

Process Engineer - Downhole Heater Manufacturing & Roll Reduction Operations Salamander Solutions is seeking a Process Engineer - Downhole Heater Manufacturing & Roll Reduction Operations to support ...

Sr. PCBA Process Engineer

Houston, TX ยท On-site

$99K - $128K/yr

In charge of process-engineering capabilities focused on cost, quality and delivery improvements. * Define, Implement and evaluate proposed designs and processes for manufacturability. * Develop and ...

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Sr Process Engineer information

See Spring, TX salary details

$66.7K

$107.8K

$151.7K

How much do sr process engineer jobs pay per year?

As of Jul 12, 2026, the average yearly pay for sr process engineer in Spring, TX is $107,780.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,500.00 and $119,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Spring, TX? For Sr Process Engineer jobs in Spring, TX, the most frequently searched job titles are:
What job categories do people searching Sr Process Engineer jobs in Spring, TX look for? The top searched job categories for Sr Process Engineer jobs in Spring, TX are:
What cities near Spring, TX are hiring for Sr Process Engineer jobs? Cities near Spring, TX with the most Sr Process Engineer job openings:
Infographic showing various Sr Process Engineer job openings in Spring, TX as of July 2026, with employment types broken down into 2% Locum Tenens, 89% Full Time, 7% Part Time, and 2% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $107,780 per year, or $51.8 per hour.
Process Engineer

Full-time

Re-posted 24 days ago


Job description

Job Objective:
The Process Engineer IV serves as a lead technical authority in midstream process engineering, responsible for driving high-value optimization initiatives, complex debottlenecking projects, and strategic capital improvements across pipeline, compression, and processing assets. This role leads cross-functional engineering efforts, overseeing full project lifecycles-including conceptual design, feasibility, cost estimating, execution planning, and construction oversight. The Process Engineer IV provides critical support to Operations in solving persistent performance issues and to Commercial and Business Development teams in evaluating new projects, M&A opportunities, and facility expansions. This position plays a key role in aligning operational reliability, commercial growth, and capital efficiency while mentoring junior engineers and influencing long-term asset strategy.
Essential Job Responsibilities:
  • Serve as the senior technical authority for troubleshooting, optimization, and capital project planning across multiple operating areas.
  • Lead cross-functional efforts to improve system reliability, debottleneck operations, and align engineering efforts with commercial and operational strategy.
  • Provide high-level oversight of all engineering phases-from conceptual development through commissioning-for large and high-impact capital projects.
  • Direct third-party engineering firms and internal project teams, ensuring all designs meet strategic, technical, and regulatory expectations.
  • Represent the company in technical discussions with regulatory agencies, external partners, and stakeholders.
  • Lead or sponsor due diligence efforts for mergers, acquisitions, and joint venture opportunities; provide executive-level assessments and recommendations.
  • Mentor junior and mid-level engineers and contribute to professional development across the team.
  • Present company-wide performance metrics, engineering initiatives, and project outcomes at senior leadership or board-level meetings.
  • Provide guidance on regulatory compliance strategy and ensure consistent application of industry best practices.
  • Lead technical investigations and response activities for major incidents or operational disruptions.

Other Job Responsibilities:
  • Demonstrate commitment to company core values - Integrity, Ownership, Urgency, Alignment, and Innovation - in all daily responsibilities and interactions.
  • Actively support and contribute to the company's mission and vision through reliable, high-quality work

Qualifications:
  • Minimum of 10+ years of oil and gas/process engineering experience, with significant field operations involvement.
  • Deep, cross-disciplinary engineering knowledge (civil, electrical, mechanical, instrumentation, and process control).
  • Expert in developing and approving engineering deliverables: design basis, H&MBs, PFDs, P&IDs, data sheets, and specifications.
  • In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling tools.
  • Skilled in process safety and risk management; leads or facilitates HAZOPs, LOPAs, and PSM processes.
  • Proven track record of managing complex capital projects, including estimating, scheduling, contracting, and execution.
  • Strong leadership skills with the ability to guide multidisciplinary teams and mentor junior engineers.
  • Exceptional communication skills, with the ability to synthesize and present complex technical information to executive stakeholders.
  • Comfortable with high-pressure decision-making and balancing multiple large-scope initiatives.
  • Willing to travel up to 25% in support of field initiatives, due diligence, and capital project delivery.

Education Requirements, Certifications, Licenses, and Registrations:
  • Required: Bachelor of Science in Chemical or Mechanical Engineering from an accredited university
  • Professional Engineers license, preferred.