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Sr Process Engineer Jobs in Dallas, TX (NOW HIRING)

Sr. Project Engineer - Process

Dallas, TX

$97K - $125K/yr

As a Sr. Project Engineer at LJA Energy , you will support the design and execution of oil and gas midstream projects involving natural gas processing, compression, liquids handling, pipelines ...

SMT Sr Engineer - Process

Dallas, TX · On-site

$102K - $133K/yr

The Senior SMT Process Engineer (SME) is a critical member of Creation's Customer Focused Team, responsible for bringing our customer's new product designs into realization. The technical experience ...

SMT Sr Engineer - Process

Dallas, TX · On-site

$102K - $133K/yr

The Senior SMT Process Engineer (SME) is a critical member of Creation's Customer Focused Team, responsible for bringing our customer's new product designs into realization. The technical experience ...

Process Engineer, Dallas, TX We have 8 openings for the Process Engineer position. These are 6 month contract positions, and they are Onsite and not Remote in either Dallas, TX or New York City, NY.

As a subject matter expert role in Creation Technologies, the Senior Engineering Tech (IL) leads ... Leads cross-functional teams in process improvement initiatives, fostering collaboration and ...

Position Summary The Process Engineer will work as a member of the engineering team, providing technical and operational support for midstream oil and gas facilities, including natural gas processing ...

Process and Engineering Reports To: Process and Engineering Manager Description: The Process Engineering takes responsibility for daily process maintenance, new products development, new process ...

The Process Engineer is a key member of the Line Trio team, partnering closely with the Line Leader and Maintenance Leader to drive equipment reliability, technical capability, process ...

Showing results 21-40

Sr Process Engineer information

See Dallas, TX salary details

$74.5K

$120.3K

$169.4K

How much do sr process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for sr process engineer in Dallas, TX is $120,322.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,300.00 and $133,600.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What cities near Dallas, TX are hiring for Sr Process Engineer jobs?

Cities near Dallas, TX with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Dallas, TX as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $120,322 per year, or $57.8 per hour.

Sr. Project Engineer - Process

LJA Engineering

Dallas, TX

$97K - $125K/yr

Full-time

Medical, Dental, PTO

Posted 20 days ago


LJA Engineering rating

9.2

Company rating: 9.2 out of 10

Based on 25 frontline employees who took The Breakroom Quiz

35th of 451 rated engineering


Job description

WHAT LJA HAS TO OFFER

LJA is offering an exciting opportunity that will allow you to reach your full career potential. The structure of our organization is designed to amplify your capabilities while gaining the benefits of being an employee-owner. What truly sets this opportunity apart is the chance to collaborate every day with dedicated, skilled, and supportive leaders. Whether you are in the office, in the field, or behind the scenes, working at LJA gives you the chance to grow through hands-on experience and exposure to a broad range of clients and services.

WHAT MAKES LJA DIFFERENT

At LJA, our employee-owners take pride in their work and their workplace. We’re guided by leaders who foster a culture of respect, collaboration and a shared vision of success.  Our difference is evident in the experiences and opportunities we provide:

  • Employee-owned. Client-focused
  • Employee Stock Ownership Plan (ESOP)
  • Consistently ranked as a Top Workplace
  • Internal recruitment team, in-house training, and a marketing department specific to our industry
  • We celebrate flexibility, allowing every team and office to lead with their proven approach
  • Our culture champions continuous learning and personal growth
  • We believe success comes through constant evolution and communication
  • We are passionate about having fun and making money, all while creating impact

POSITION OVERVIEW: As a Sr. Project Engineer at LJA Energy, you will support the design and execution of oil and gas midstream projects involving natural gas processing, compression, liquids handling, pipelines, terminals, metering facilities, and associated utility systems. This role requires a technically capable and accountable engineer who can balance technical requirements, project objectives, constructability, operability, safety, schedule, and cost. Depending on experience, this position may act as a discipline lead, technical authority, project engineer, or Engineer of Record for assigned work.

A TYPICAL DAY MIGHT INCLUDE:

  • Developing, reviewing, and maintaining process engineering deliverables for feasibility studies, concept selection, front-end engineering design, detailed engineering, facility modifications, debottlenecking, and brownfield projects.
  • Preparing and reviewing process flow diagrams, piping and instrumentation diagrams, utility flow diagrams, and other process-related drawings.
  • Developing design bases, process descriptions, operating philosophies, control philosophies, shutdown philosophies, and process narratives.
  • Preparing heat and material balances and establishing normal, minimum, maximum, start-up, shutdown, and upset operating cases.
  • Developing and validating process simulations using ProMax, Aspen HYSYS, VMGSim, or equivalent applications.
  • Performing equipment selection, specification, and sizing for separators, scrubbers, treaters, heat exchangers, pumps, compressors, storage vessels, tanks, dehydration systems, amine treating systems, refrigeration systems, relief systems, and related process equipment.
  • Performing piping and pipeline hydraulic calculations, pressure-drop evaluations, line sizing, pump-system calculations, control-valve sizing inputs, and facility hydraulic profiles.
  • Performing pressure-relief device sizing and relief-system evaluations in accordance with applicable codes and standards.
  • Coordinating process engineering activities with project managers, clients, operations representatives, vendors, and other engineering disciplines.
  • Participating in design reviews, model reviews, HAZOPs, What-If reviews, LOPAs, design safety reviews, and other formal risk-assessment activities.
  • Conducting site visits, field investigations, facility walkdowns, and data-gathering activities as required.
  • Providing technical guidance, mentorship, checking, and review for junior engineers, designers, and other team members.

REQUIRED EDUCATION/LICENSE/CERTIFICATIONS:

  • Bachelor’s degree in Chemical Engineering from an accredited institution.
  • Mechanical Engineering degree may be considered where the candidate has substantial process engineering and oil and gas facilities experience.
  • Licensed Professional Engineer in Texas through the Texas Board of Professional Engineers and Land Surveyors, or eligible to obtain Texas registration within an agreed period.
  • Ability to take professional responsibility for engineering work in accordance with applicable legislation, regulations, and professional practice requirements.

REQUIRED QUALIFICATIONS:

  • Five to ten years of relevant process engineering experience for Intermediate-level consideration, primarily within oil and gas, natural gas processing, pipeline, terminal, or midstream sectors.
  • Ten or more years of progressively responsible process engineering experience for Senior-level consideration, with substantial experience in oil and gas midstream facility design.
  • Demonstrated ability to independently complete process calculations, simulations, equipment sizing, hydraulic evaluations, and engineering deliverables.
  • Experience coordinating with other engineering disciplines and communicating directly with clients and operations personnel.
  • Strong knowledge of process engineering fundamentals, including thermodynamics, fluid mechanics, heat transfer, mass transfer, phase behavior, and process control.
  • Demonstrated experience with oil, gas, water, and multiphase separation; oil treating and stabilization; gas dehydration; amine treating; refrigeration; hydrocarbon dew-point control; compression and pumping systems; pressure relief and flare systems; and facility utility systems.
  • Proficiency with one or more process simulation packages such as ProMax, Aspen HYSYS, or VMGSim.
  • Proficiency with piping and pipeline hydraulic calculation methods and software.
  • Experience with pressure-relief sizing software or recognized calculation methods.
  • Working knowledge of applicable engineering codes, standards, and regulatory requirements.
  • Proficiency with Microsoft Office applications, including Excel, Word, Outlook, and Teams.

IDEALLY, YOU SHOULD ALSO HAVE:

  • Ten years of experience in an engineering consulting or EPC environment.
  • Experience with both greenfield and brownfield midstream projects.
  • Experience working directly with operations, maintenance, construction, and commissioning teams.
  • Experience facilitating or leading HAZOP, PHA, LOPA, and design-review sessions.
  • Experience preparing proposals, engineering estimates, project execution plans, and discipline schedules.
  • Familiarity with three-dimensional model reviews, laser-scan information, and modern engineering document-management systems.
  • Experience with facility optimization, debottlenecking, energy-efficiency improvements, and emissions-reduction projects.
  • For Senior candidates, experience leading process engineering activities on multidisciplinary projects.
  • Strong client-management, technical-leadership, mentoring, and decision-making capabilities.
  • Experience with brownfield modifications, operating facilities, construction support, commissioning, and start-up.

LEVEL UP WITH LJA

At LJA, we’re 100% employee-owned. This drives results, rewards ambition and supports long-term success for every team member. With almost 100 locations and 3,000+ employee-owners (and growing), we’re building something big! We want you to be part of it. Your future grows here.

  • Generous Time Off: PTO, paid holidays, and a full office closure between Christmas and New Year’s.
  • Comprehensive Benefits: Multiple plan options for health, dental, and pets. Along with mental health support.
  • Family Support: Paid maternity and parental leave to help you focus on what matters most.
  • Education Support: Tuition reimbursement and in-house courses provided by our Learning and Development team.
  • Referral Bonuses: Know great talent? Get rewarded for helping us grow.
  • Community Impact: Company-sponsored volunteer days and philanthropic initiatives.
  • Professional Development: Memberships to industry organizations to keep you connected and growing.
  • Career Growth: Great internal mobility opportunities to advance your career.
  • Fun Culture: LJA social events, employee sports teams, bring your kid to work day, etc.

To Executive Search Firms & Staffing Agencies: LJA, Inc. and its subsidiaries do not accept unsolicited resumes from any agencies that have not signed a service agreement. All unsolicited resumes will be considered LJA's property. This includes resumes submitted directly to hiring managers without contacting LJA's Human Resources Talent Department.


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