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Sr Process Engineer Jobs in Wisconsin (NOW HIRING)

Senior Process Engineer

Waukesha, WI

$104K - $134K/yr

Process Design & Engineering * Develop and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass/energy balances. * Design and layout fluid process systems and ...

Senior Process Engineer

Oregon, WI · On-site

$90 - $120/hr

You will participate on project and technical teams providing technical guidance to plant operations, project teams, and other process engineers. * Develop controls philosophies and narratives and ...

New

WI · On-site

$120 - $170/hr

The Engineer/Senior, Process reports to the Engineering Superintendent, Process, and is the technical contact for all matters related to the process technology employed in the facility. The Engineer ...

New

Recognize opportunities for improvement in systems or processes, work with the Senior Process Engineer and the Process Engineering Manager to bring awareness and education. * Act with urgency and ...

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Opportunities for growth into senior process engineering, project engineering, or leadership roles. * A visible impact: you'll see your process changes show up directly as better quality, less scrap ...

Paint Process Engineer

Johnson Creek, WI · On-site

$90K - $108K/yr

Opportunities for growth into senior process engineering, project engineering, or leadership roles. * A visible impact: you'll see your process changes show up directly as better quality, less scrap ...

The Senior Process Engineer will also assist process development, operations and technical groups in developing and implementing process improvements, troubleshooting production/quality issues, and ...

The Senior Process Engineer will also assist process development, operations and technical groups in developing and implementing process improvements, troubleshooting production/quality issues, and ...

PROCESS ENGINEER Location Stratford WI or Willmar MN Onsite, Hybrid or Fully Remote Onsite Status Full-time Reports To Cheese Group Process Engineering Manager FLSA Status Exempt Management Position ...

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Senior Engineer: $97,000 - $112,000 Final compensation is based on experience, skills, and ...

Process Engineer

Appleton, WI · On-site

$97K - $112K/yr

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Senior Engineer: $97,000 - $112,000 Final compensation is based on experience, skills, and ...

Process Engineer

Oshkosh, WI · On-site

$97K - $112K/yr

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Senior Engineer: $97,000 - $112,000 Final compensation is based on experience, skills, and ...

Process Engineer

Ripon, WI · On-site

$97K - $112K/yr

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Senior Engineer: $97,000 - $112,000 Final compensation is based on experience, skills, and ...

Process Engineer II/Sr

Schofield, WI · On-site

$95K - $130K/yr

As a Process Engineer (official title will be Industrial Engineer II/Sr) you will lead process improvement initiatives, optimize manufacturing workflows, and enhance material flow across the factory.

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on ...

Process Engineer II/Sr

Schofield, WI · On-site

$95K - $130K/yr

As a Process Engineer(official title will be Industrial Engineer II/Sr) you will lead process improvement initiatives, optimize manufacturing workflows, and enhance material flow across the factory.

Sharpe Engineering & Equipment is seeking an experienced Process Engineer to support the design, development, and execution of sanitary process systems for the food & beverage industry. This hands-on ...

Showing results 21-40

Sr Process Engineer information

See Wisconsin salary details

$75.7K

$122.2K

$172.1K

How much do sr process engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for sr process engineer in Wisconsin is $122,249.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,000.00 and $135,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What job categories do people searching Sr Process Engineer jobs in Wisconsin look for? The top searched job categories for Sr Process Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Sr Process Engineer jobs? Cities in Wisconsin with the most Sr Process Engineer job openings:
Infographic showing various Sr Process Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $122,249 per year, or $58.8 per hour.

$104K - $134K/yr

Full-time

Dental, Vision, Life, Retirement, PTO

Re-posted 2 days ago


Job description

Join ProMach and shine. Whether you're creative, strategic, persuasive, or mechanically inclined, there's a place for you here. Be a problem-solver, a closer, a futurist-whatever drives you.

At ProMach, you'll be challenged and rewarded as you help improve packaging performance and shape the future of automation. And we'll be proud to have you on the journey.

Are you passionate about this work?

Process Design & Engineering

  • Develop and interpret process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass/energy balances.

  • Design and layout fluid process systems and mechanical solutions using SolidWorks 3D to customers process and equipment needs.

  • Size and specify process equipment such as pumps, valves, heat exchangers, CIP systems, pasteurizers, and filtration units.

  • Create assembly drawings for manufacturing and supporting documentation.

Project Execution

  • Lead process engineering activities for projects from concept through commissioning including Bill of Materials (BOM), assembly drawings, revisions and supporting documentation, including on-site installation and start-up testing.

  • Prepare RFQs, performance specifications, and vendor evaluations.

  • Ensure proper sizing, selection, and procurement of equipment, instrumentation, and services are selected for each project.

Optimization & Troubleshooting

  • Evaluate existing processes and identify opportunities for efficiency, yield improvement, and cost reduction.

  • Conduct root cause analysis and implement corrective actions for process deviations.

  • Perform process capability studies and risk assessments

    Documentation & Compliance

    • Prepare and maintain accurate process documentation. This includes:

    - Best practices and procedures

    - Standard Operating Procedures (SOP)

    - Sanitation Standard Operating Procedures (SOP)

    - Technical Manuals and Training

    - Operation Manuals

    - Troubleshooting and Maintenance guides

    • Ensure our designs and equipment are in compliance with food safety regulations and our customer and company standards.

    Collaboration

    • Work closely with cross-functional teams (Operations, QA, Maintenance, Controls Engineering) both internally and externally.

    • Provide technical guidance and mentorship to junior engineers.

    If this sounds like you, we want to connect!

    Education: BS in Mechanical, Chemical, or Process Engineering (or related field).

    Experience: 5+ years in process engineering for food & beverage or dairy systems.

    Technical Skills:

    • Strong knowledge of heat and mass transfer, fluid dynamics, and thermal processes.

    • Experience with computational fluid dynamics (CFD).

    • Familiarity with CIP systems, pasteurization, and hygienic design principles.

    • Proficiency in SolidWorks and AutoCAD design and process simulation software.

    • Knowledge of regulatory compliance and safety standards.

    • Food safety standards (FDA, USDA, 3-A Sanitary Standards).

    • Understanding of PLC-based automation and control systems.

    Soft Skills:

    • Excellent verbal and written communication skills including presentation skills.

    • Advanced problem-solving skills and ability to work effectively in a fast paced, dynamic environment.

    • Leadership abilities including ability to lead cross functional engineering teams.

    What's in it for you?

    There's no monopoly on innovative ideas or limits to how far you can advance with our team. We offer an open, communicative environment that fosters individual initiative. We pride ourselves in being a company where people are happy and choose to build a career.

    In addition to growth opportunities, as a ProMach employee, you receive more than just a paycheck. The education and experience you bring to a role with us matter. Placement within our salary range is determined based upon years of directly relatable experience for your position. These components, along with local and national compensation survey data, contribute to deciding a candidate's potential starting rate of pay.

    Total compensation includes your pay, potential short-term incentive opportunities, comprehensive medical/dental/vision programs, as well as life insurance, disability insurance, paid time off programs, a retirement savings plan with a company match, and a wellness program. And because we understand the importance of feeling protected, there is no waiting period for benefits - you are eligible on your first day of employment!

    Ability to travel up to 25%, including extended site visits. (Primarily North America with some International)

    #TEC
    #INTEC

    Pro Mach, Inc. was named to the Inc. 5,000 list of the fastest growing private companies in the U.S. seven times. We continue to introduce innovative products, enter new markets, expand our global presence, and actively acquire new capabilities.

    We have the rewards, opportunities, and the market strength of a large organization combined with the entrepreneurial culture of a small, fast-paced company. You will enjoy the benefits of working with a growing company that competes globally, with the personal touch and feel of a smaller company where you can make an impact every day.

    Curious about life at ProMach? Follow us on LinkedIn, Twitter, and Instagram!

    ProMach is an Equal Opportunity Employer. Pro Mach uses E-Verify to verify employment eligibility of all new hires to work in the United States. Pro Mach is a drug-free workplace.

    We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.