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Sr Mechanical Design Engineer Jobs in Wisconsin (NOW HIRING)

RFA Engineering

Mechanical Design Engineer

Milwaukee, WI · On-site

$70K - $85K/yr

Mechanical Design Engineer The mechanical design engineer is responsible for creating and developing innovative mechanical design, drawing development, product validation, and quality-driven ...

IEA

Senior Design Engineer

Kenosha, WI

The Sr. Design Engineer will lead and communicate the fundamental aspects of mechanical and electro-mechanical systems-level design work. The Sr. Design Engineer will serve as a technical knowledge ...

RFA Engineering

Mechanical Design Engineer

Green Bay, WI · On-site

$65K - $95K/yr

Design Engineer Mechanical Design Engineer will be responsible for the concept and development of structural, electrical, and hydraulic components. Key responsibilities include creating CAD models ...

UNISIG

Mechanical Design Engineer

Menomonee Falls, WI

$76.30K - $103.40K/yr

The Mechanical Design Engineer will work closely with others in our engineering group as well as machinists, assemblers and programmers to produce world-class manufacturing equipment. This position ...

STS Technical Services

Mechanical Design Engineer

Milwaukee, WI · On-site

$74.90K - $101.50K/yr

Join STS Technical Services and make a significant impact as a Mechanical Design Engineer in Milwaukee, Wisconsin , working for Global Power Components . This role is ideal for someone passionate ...

ETC

Mechanical Design Engineer

Middleton, WI · On-site

$78.10K - $105.80K/yr

We are looking for Mechanical Design Engineers to join our R&D team. If you have a Technical Bachelor's degree preferably in Mechanical Engineering with a passion for creating design solutions for ...

Kosmos

Mechanical Engineer

Sheboygan, WI

$90K - $130K/yr

The design work/scope required by this Senior Mechanical Engineering position encompasses the development of complete product designs and/or individual components. Expectations for the Senior ...

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Sr Mechanical Design Engineer information

See Wisconsin salary details

$72.7K

$109.6K

$152.4K

How much do sr mechanical design engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for sr mechanical design engineer in Wisconsin is $109,576.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,800.00 and $125,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Mechanical Design Engineer, and why are they important?

To excel as a Sr Mechanical Design Engineer, you need deep expertise in mechanical engineering principles, CAD modeling, and a relevant engineering degree, often supplemented by a Professional Engineer (PE) license. Mastery of tools like SolidWorks, AutoCAD, FEA software, and experience with product lifecycle management (PLM) systems are typically required. Strong problem-solving, collaboration, and project management skills set top candidates apart in this role. These skills ensure the development of innovative, reliable products while meeting project timelines and quality standards.

What are some common challenges faced by a Sr Mechanical Design Engineer when leading cross-functional teams?

As a Sr Mechanical Design Engineer, one common challenge is effectively coordinating with cross-functional teams such as electrical, manufacturing, and quality assurance. Balancing diverse technical perspectives and project priorities requires strong communication and negotiation skills. Additionally, managing timelines and ensuring design changes are clearly documented can be complex, especially when multiple stakeholders are involved. Successful engineers proactively facilitate collaboration, address technical conflicts, and keep the team aligned to project goals.

What does a Sr Mechanical Design Engineer do?

A Sr Mechanical Design Engineer is responsible for designing, developing, and testing mechanical systems or products, often leading complex engineering projects from concept through production. They create detailed 3D models and technical drawings, select appropriate materials, and ensure designs meet performance, cost, and safety requirements. Senior engineers also collaborate with cross-functional teams, mentor junior engineers, and help troubleshoot issues during manufacturing or testing. Their expertise is essential in industries such as automotive, aerospace, manufacturing, and consumer products.

What is the difference between Sr Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSr Mechanical Design EngineerMechanical Design Engineer
QualificationsBachelor's or Master's in Mechanical Engineering, relevant certificationsBachelor's in Mechanical Engineering, entry-level certifications
ExperienceTypically 5+ years, leadership in projects1-3 years, supporting design tasks
Work EnvironmentDesign teams, R&D departments, manufacturingDesign teams, product development
ResponsibilitiesLeading design projects, reviewing technical workCreating and modifying mechanical designs

The main difference between a Sr Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, leadership, and scope of responsibilities. The senior role involves leading projects and mentoring, while the entry-level focuses on supporting design tasks. Both roles are essential in mechanical product development within engineering and manufacturing industries.

What are popular job titles related to Sr Mechanical Design Engineer jobs in Wisconsin? For Sr Mechanical Design Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Sr Mechanical Design Engineer jobs in Wisconsin look for? The top searched job categories for Sr Mechanical Design Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Sr Mechanical Design Engineer jobs? Cities in Wisconsin with the most Sr Mechanical Design Engineer job openings:
Sr Mechanical Design Engineer jobs near you
Infographic showing various Sr Mechanical Design Engineer job openings in Wisconsin as of May 2026, with employment types broken down into 88% Full Time, 10% Part Time, and 2% Contract. Highlights an 97% Physical, 2% Hybrid, and 1% Remote job distribution, with an average salary of $109,576 per year, or $52.7 per hour.
Senior Mechanical Design Engineer

Senior Mechanical Design Engineer

RFA Engineering

Milwaukee, WI • On-site

$80K - $100K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 19 days ago

Job description

RFA Engineering (www.rfamec.com) is an engineering service provider dedicated to delivering our clients with timely engineering support and expertise. We are seeking an experienced candidate to become an integral part of our engineering team. The selected candidates will work with an experienced engineering staff using state-of-the-art engineering tools & processes. This position will operate onsite at our customer's world-class engineering and manufacturing facility located near Milwaukee, WI.
This is a full-time position with a full benefit package listed below that includes opportunities for professional growth, direct hire by our customers, and additional opportunities within our own organization.
Sr. Mechanical Design Engineer
The senior mechanical design engineer is responsible for creating and developing innovative mechanical design, drawing development, product validation, and quality-driven engineering practices to produce smart, healthy, and sustainable building technologies. They collaborate with cross-functional teams, including other engineers, designers, and stakeholders, to design, analyze, and optimize mechanical solutions that meet project requirements and industry standards. Key responsibilities include using computer-aided design (CAD) software and other tools to create sheet metal components, machined parts, and assemblies and detailed drawings. This position will utilize critical thinking to lead design activities, support quality improvement efforts, and participate in structured problem-solving using Lean and Six Sigma methods. You will play a key role in ensuring product integrity through testing, validation, structured reviews, and continuous improvement.
Responsibilities
  • Design of mechanical assemblies, parts, and systems for products such as thermostats, pressure controls, temperature controls, and pneumatic controls.
  • Lead drawing and design reviews focusing on manufacturability, quality, and clarity.
  • Collaborate with suppliers, manufacturing, and validation teams to optimize designs.
  • Creates parts and assemblies using 3D CAD software (PTC CREO)
  • Creates mechanical drawings, Bill of Materials information, and other documentation for product release.
  • Apply GD&T (ASME Y14.5) to ensure accurate and functional documentation.
  • Work in a team-friendly environment innovating new products for our clients.

Requirements
  • Bachelor's of Science Degree in Mechanical Engineering or related field.
  • 5+ years of experience in mechanical design, product engineering, or quality engineering.
  • Proficiency in engineering principles including but not limited to structural mechanics and electronics.
  • Proficiency in 3D CAD - (CREO preferred).
  • Knowledge of typical engineering standards in drawing practice, dimensioning and tolerancing, drawing symbols, welding practice, etc.
  • Strong mechanical aptitude demonstrated through work experience or hobbies
  • Excellent communication both written and verbal
  • Demonstrated ability to meet deadlines and commitments
  • Strong analytical, problem solving and troubleshooting skills
  • Ability to thrive in a team environment

Desired Attributes
  • Experience in 3-D Modeling Software (Creo, Solidworks, NX) preferred
  • Strong understanding of GD&T
  • Experience with parts data management systems such as Windchill PLM and SAP ERP (BOMs, part structures, change management).
  • Experience in manufacturing environments, including collaboration with suppliers and production teams.
  • Ability to address quality issues, determine root cause and drive to a corrective action

Visa sponsorship is NOT available for this position.
Pay Range: $80,000-$100,000 - Commensurate with experience
About RFA Engineering
RFA Engineering has provided product development and engineering services to industry leading customers since 1943. Our primary focus is the development of off highway equipment including agricultural, construction, mining, recreational, industrial, and special machines. Our work includes concept development, product design, documentation, problem-solving, simulation, optimization, and testing of components, systems and complete machines. Our engineering staff is located at our Engineering Center in Minneapolis, branch office in Dubuque, IA, and at numerous customer sites throughout the U.S.
Competitive Benefits
  • Health and Dental Insurance
  • Health Savings Account
  • TelaDoc: Virtual Health Care
  • Vision Insurance
  • Company Paid / Supplemental Life Insurance
  • Company Paid Long-Term Disability
  • Supplemental Short-Term Disability
  • Retirement Savings Account (Traditional 401k & Roth 401k)
  • Flexible Spending Plan Dependent Care
  • Bonus Plan (Exempt Employees Only)
  • Paid Time Off (PTO)
  • Paid Holidays
  • Bereavement Leave
  • Employee Assistance Programs (EAP)
  • Education Assistance

Equal Opportunity and Veteran Friendly
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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