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Senior Stress Engineer Jobs in Oak Ridge, TN (NOW HIRING)

The Sr. I&C Engineer will be responsible for supporting the instrumentation and controls (I&C ... Ability to deal with conflicts and stressful situations. * Microsoft Office Word, Excel, PowerPoint ...

The Sr. I&C Engineer will be responsible for supporting the instrumentation and controls (I&C ... Ability to deal with conflicts and stressful situations. * Microsoft Office Word, Excel, PowerPoint ...

Sr. I&C Engineer

Oak Ridge, TN · On-site

$110 - $140/hr

The Sr. I&C Engineer will be responsible for supporting the instrumentation and controls (I&C ... Ability to deal with conflicts and stressful situations. * Microsoft Office Word, Excel, PowerPoint ...

Senior Mechanical Engineer

Knoxville, TN · On-site

$93K - $123K/yr

Mesa Associates, Inc. is seeking a Senior Mechanical Engineer to join our team based in Knoxville ... Experience with Detailed Stress Analysis - In depth analysis of piping systems, custom piping ...

Senior Mechanical Engineer

Knoxville, TN · On-site

$93K - $123K/yr

Mesa Associates is seeking a Senior Mechanical Engineer to serve as a true generalist across our ... Experience performing detailed stress analysis of piping systems, custom piping components, or ...

Senior Mechanical Engineer

Knoxville, TN · On-site

$93K - $123K/yr

Mesa Associates is seeking a Senior Mechanical Engineer to serve as a true generalist across our ... Experience performing detailed stress analysis of piping systems, custom piping components, or ...

Growing experience with piping stress analysis tools such as AutoPIPE and/or Caesar II * Proficient ... Perform piping design, sizing, and routing tasks under senior engineer guidance * Prepare ...

Mechanical Engineer

Knoxville, TN · On-site

$85 - $130/hr

Growing experience with piping stress analysis tools such as AutoPIPE and/or Caesar II * Proficient ... Perform piping design, sizing, and routing tasks under senior engineer guidance * Prepare ...

Mechanical Engineer

Knoxville, TN · On-site

$85 - $110/hr

Growing experience with piping stress analysis tools such as AutoPIPE and/or Caesar II * Proficient ... Perform piping design, sizing, and routing tasks under senior engineer guidance * Prepare ...

New

Growing experience with piping stress analysis tools such as AutoPIPE and/or Caesar II * Proficient ... Perform piping design, sizing, and routing tasks under senior engineer guidance * Prepare ...

Showing results 21-40

Senior Stress Engineer information

See Oak Ridge, TN salary details

$56.9K

$121K

$175.4K

How much do senior stress engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for senior stress engineer in Oak Ridge, TN is $120,994.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $137,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior stress engineer?

To thrive as a Senior Stress Engineer, you need a strong background in mechanical or aerospace engineering, advanced knowledge of structural analysis, and experience with industry standards, typically supported by a relevant degree. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and familiarity with CAD systems and regulatory requirements are essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure the safety, reliability, and compliance of structures in high-stakes engineering environments.

What are some common challenges faced by senior stress engineers in cross-functional project teams?

Senior Stress Engineers often work closely with design, manufacturing, and quality teams to ensure structural integrity of components under various loading conditions. A common challenge is balancing strict safety requirements with tight deadlines and evolving design changes. Effective communication and problem-solving skills are essential for resolving conflicts between design intent and manufacturability, while ensuring compliance with industry standards. Additionally, Senior Stress Engineers are frequently responsible for mentoring junior engineers and providing technical guidance across departments.

What is the difference between Senior Stress Engineer vs Stress Analyst?

AspectSenior Stress EngineerStress Analyst
Required CredentialsBachelor's or Master's in Mechanical or Aerospace Engineering, Professional Engineer (PE) license often preferredBachelor's or Master's in Mechanical or Aerospace Engineering, relevant certifications beneficial
Work EnvironmentDesign and analysis teams in aerospace, automotive, or defense industries; often involved in complex projectsAnalysis-focused roles within engineering teams, primarily performing stress calculations and simulations
Employer & Industry UsageUsed in aerospace, automotive, and heavy machinery sectors for advanced stress analysisCommon in similar industries, often as entry to mid-level roles supporting senior engineers

While both roles involve stress analysis, Senior Stress Engineers typically lead complex projects, make critical design decisions, and have more experience and certifications. Stress Analysts support these efforts through detailed calculations and simulations. The senior role requires broader expertise and often involves project management responsibilities.

What does a senior stress engineer do?

A senior stress engineer analyzes and evaluates the structural integrity of components and systems to ensure they can withstand operational loads and conditions. They use engineering principles, finite element analysis software, and testing to identify potential failure points and recommend design improvements, often working closely with design and manufacturing teams. This role typically requires strong problem-solving skills, relevant certifications, and experience in materials and stress analysis methods.

What cities near Oak Ridge, TN are hiring for Senior Stress Engineer jobs?

Cities near Oak Ridge, TN with the most Senior Stress Engineer job openings:

Infographic showing various Senior Stress Engineer job openings in Oak Ridge, TN as of August 2026, with employment types broken down into 87% Full Time, 8% Part Time, 4% Contract, and 1% Nights. Highlights an 84% Physical, 6% Hybrid, and 10% Remote job distribution, with an average salary of $120,994 per year, or $58.2 per hour.

Sr. I&C Engineer

Ms Technology, Inc

Oak Ridge, TN • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 29 days ago


Job description

MS Technology, Inc. is seeking a Sr. Instrumentation & Controls (I&C) Engineer to support our client in Oak Ridge, TN. The Sr. I&C Engineer will be responsible for supporting the instrumentation and controls (I&C) through detailed design, build and testing of the I&C according to the design requirements. Candidates with an active Q Clearance will be given priority.
Location: Onsite in Oak Ridge, TN
Salary: Depending on Experience
Responsibilities
  • I&C design for process systems (controls, instrumentation, data collection, electro-mechanical, automation & robotics, connectivity).
  • Work with system and mechanical engineers, designers, and analysts on development of detailed design.
  • Support mechanical engineers in developing process flow diagrams and piping and instrumentation diagrams.
  • Interface with Architectural and Engineering firms, as needed, to support development/implementation of I&C system(s).
  • Functional Requirement and procurement specifications for instrumentation and control systems.
  • Process instrumentation design, specification, and procurement oversight.
  • Control Systems for pumps, valves, heat exchangers, etc.
  • Develop control logic narratives, control logic diagrams, and control logic schematic diagrams.
  • Develop panel wiring and interconnect cabling diagrams.
  • Create or oversee the development of human machine interface (HMI) screens.
  • Develop specifications for Programmable Logic Control (PLC) or Distributed Control systems (DCS) and components and instrumentation.
  • Develop control logic code and implementation on PLCs/DCS.
  • Author I&C system hardware descriptions including requirements, functional specifications, and I&C system architecture descriptions.
  • Develop troubleshooting plans and failure mode analysis documents to support design reviews.
  • Author factory acceptance test procedures.
  • Write guidance for instrument checking, calibration, and testing.
  • Develop instrument check, calibration, and testing program.
  • Participate in system Process Hazards Analysis.
  • Directly interface with other workgroups (e.g., System Engineering, Operations, Maintenance, Radiation Protection, Cyber Security).
  • Assist relevant teams in resolving I&C design issues.
  • Lead reviews and presentations for internal company design reviews and customer design reviews regarding I&C design.
  • Prepare and review design change packages and design calculations.
  • Perform other duties as assigned by manager.

Minimum Qualifications:
  • Bachelor's Degree in Engineering from an ABET accredited college or university program; MSc is preferred.
  • 8+ years of expertise in instrumentation and control system development.
  • Experience working with nuclear instrumentation and control systems preferred.
  • U.S. Citizenship required.
  • Ability to obtain and maintain US security clearance is preferred.

Additional Skills:
  • Ability to work both independently and as part of a team.
  • Ability to deal with conflicts and stressful situations.
  • Microsoft Office Word, Excel, PowerPoint, SharePoint, and TEAMS

Benefits:
All eligible employees enjoy an excellent benefits package, including medical/dental/vision insurance, short/long-term disability, life insurance, 401(k), paid time off including holidays, and tuition reimbursement.
EEO Statement:
MSTI is an equal-opportunity employer. All qualified candidates, including individuals with disabilities and protected veterans, are encouraged to apply. MSTI is an E-Verify employer. If you have difficulty using the online application system or need an accommodation to apply due to a disability, please email: HR@mstechnology.com.
EEO Employer/Vet/Disabled