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Senior Quality Process Engineer Jobs (NOW HIRING)

PTA Plastics

Sr. Process Engineer

Oxford, CT · On-site

$120K - $135K/yr

Job Summary: The Senior Process Engineer plays a vital role in the injection molding team by ... Work with Quality to establish and maintain consistent part quality, process controls, and ...

Abbott

Senior Quality Engineer

Plano, TX

$84K - $114K/yr

The Senior Quality Engineer provide hands-on Quality and Process Engineering leadership to manufacturing operations, ensuring consistent delivery of the highest-quality products to customers. This ...

Merck Group

Senior Process Engineer

Jaffrey, NH · On-site

$100K - $130K/yr

Mentor less experienced process engineers and perform technical reviews to ensure quality and ... As a Senior Process Engineer, you understand best engineering practices, unit operations and ...

RAMPART IC LLC

Senior Quality Engineer

Birmingham, AL · On-site

$82K - $112K/yr

The Senior Quality Engineer will play a key role in supporting existing processes for the manufacturing of Rampart radiation shields. JOB RESPONSIBILITIES AND DUTIES: * Consistently models the core ...

Actalent

Senior Quality Engineer

Santa Clara, CA · On-site

$103K - $140K/yr

Senior Quality Engineer This Senior Quality Engineer (Quality Engineer III - Design Transfer ... Process and implement document changes, procedure revisions, and engineering change activities in ...

Moog, Inc.

Sr Quality Engineer

Buffalo, NY · On-site

$85K - $116K/yr

The Sr. Quality Engineer has sole responsibility for the planning, implementation, and ... Handling product or processing of non-conformances, including in process-oriented environments that ...

Moog

Sr Quality Engineer

Buffalo, NY

$85K - $116K/yr

The Sr. Quality Engineer has sole responsibility for the planning, implementation, and ... Handling product or processing of non-conformances, including in process-oriented environments that ...

SharkNinja

Senior Quality Engineer

Needham, MA

$96K - $130K/yr

... Senior Quality Engineer to join the Shark Haircare team, with a specific focus on design and ... In this role, you will be embedded in the New Product Development process - working upstream to ...

Actalent

Senior Quality Engineer

Camden, AR

$75K - $101K/yr

Sr. Quality Engineer The Sr. Quality Engineer leads the development, implementation, and continuous ... This role owns key quality processes, drives root cause and failure analysis, ensures compliance ...

STS Technical Services

Senior Quality Engineer

Milwaukee, WI · On-site

$87K - $118K/yr

STS Technical Services is hiring a Senior Quality Engineer in Milwaukee, Wisconsin. This is a high ... Own and implement APQP, including PFD (Process Flow Diagram), PFMEA (Design and Process), and ...

Danaher

Senior Quality Engineer

Pensacola, FL · On-site

$83K - $113K/yr

The Senior Quality Engineer is responsible for ensuring the quality of membrane products and ... Establish, monitor, and analyze QMS process performance; lead quality improvement projects.

SPX

$89K - $120K/yr

The Senior Quality Engineer will play an important role in establishing quality processes within a growing manufacturing operation while supporting operational readiness, product launches, and ...

Danaher

Senior Quality Engineer

Pensacola, FL · On-site

$83K - $113K/yr

The Senior Quality Engineer is responsible for ensuring the quality of membrane products and ... Establish, monitor, and analyze QMS process performance; lead quality improvement projects.

Actalent

Senior Quality Engineer

Camden, AR

$75K - $101K/yr

Sr. Quality Engineer The Sr. Quality Engineer leads the development, implementation, and continuous ... This role owns key quality processes, drives root cause and failure analysis, ensures compliance ...

Polaris Engineering

Senior Process Engineer

Lake Charles, LA · On-site

$95K - $123K/yr

Senior Process Engineer LOCATION: Lake Charles I. SUMMARY OF POSITION: Motivated Process Engineer ... safety, quality, and project delivery with high level of independence and ownership II. ...

Polaris Engineering

Senior Process Engineer

Lake Charles, LA · On-site

$95K - $123K/yr

Senior Process Engineer LOCATION: Lake Charles I. SUMMARY OF POSITION: Motivated Process Engineer ... safety, quality, and project delivery with high level of independence and ownership II. ...

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Senior Quality Process Engineer information

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$60.5K

$105.3K

$146.5K

How much do senior quality process engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for senior quality process engineer in the United States is $105,293.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,500.00 and $120,000.00 per year, depending on experience, location, and employer.

What does a Senior Quality Process Engineer do?

A Senior Quality Process Engineer is responsible for designing, implementing, and improving processes to ensure products meet established quality standards. They analyze production systems, identify areas for improvement, and develop strategies to enhance efficiency and reduce defects. This role often involves collaborating with cross-functional teams, conducting root cause analyses, and ensuring compliance with industry regulations. Senior Quality Process Engineers also mentor junior staff and help drive continuous improvement initiatives within the organization.

How does a Senior Quality Process Engineer typically collaborate with cross-functional teams to drive process improvements?

A Senior Quality Process Engineer frequently works alongside manufacturing, design, and supply chain teams to identify inefficiencies and implement quality enhancements. This collaboration often involves leading root cause analysis sessions, facilitating process mapping workshops, and ensuring that corrective actions are communicated and adopted across departments. Effective communication and project management skills are essential, as the engineer acts as a bridge between technical and non-technical stakeholders to align quality objectives with business goals.

What is the difference between Senior Quality Process Engineer vs Quality Assurance Engineer?

AspectSenior Quality Process EngineerQuality Assurance Engineer
CredentialsBachelor's or Master's in Engineering, certifications like CQEBachelor's in Engineering, certifications like CQE or ASQ certifications
Work EnvironmentManufacturing, industrial, or production settingsProduct development, software, or manufacturing environments
ResponsibilitiesDesigning quality processes, process improvements, complianceTesting, inspection, ensuring product quality, audits

The main difference is that Senior Quality Process Engineers focus on developing and optimizing quality processes and ensuring compliance, often working on process improvements. Quality Assurance Engineers primarily focus on testing and inspecting products to ensure they meet quality standards. Both roles require similar certifications and often work in manufacturing or industrial settings, but their core responsibilities differ in scope and focus.

What are the key skills and qualifications needed to thrive as a Senior Quality Process Engineer, and why are they important?

To excel as a Senior Quality Process Engineer, you need a solid background in engineering principles, quality management systems, and process improvement methodologies, often supported by a bachelor's degree in engineering or a related field. Familiarity with Six Sigma, Lean tools, ISO standards, statistical analysis software, and quality auditing certifications like CQE are typically required. Strong analytical thinking, leadership, and effective communication skills set candidates apart when driving cross-functional initiatives. These competencies are crucial for ensuring product quality, regulatory compliance, and ongoing operational efficiency in manufacturing environments.
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Senior Quality Process Engineer jobs near you
Sr. Process Engineer

Sr. Process Engineer

PTA Plastics

Oxford, CT • On-site

$120K - $135K/yr

Full-time

Posted 25 days ago

Job description

Company Overview:
PTA Plastics, an employee-owned and innovative leader in the plastic injection molding, contract manufacturing and tool-building industry, is looking for a Senior Process Engineer to join our dynamic team.
At PTA Plastics, we're more than just a manufacturer; we partner with Fortune 500 OEMs in the medical device, defense, homeland security, and technology sectors, constantly pushing the boundaries of product development and manufacturing excellence. As an employee-owned company, every team member has a stake in our success, creating a collaborative and entrepreneurial environment where innovation thrives.
Job Summary:
The Senior Process Engineer plays a vital role in the injection molding team by creating, analyzing, improving, and adjusting molding processes to optimize cost, quality, and throughput of the molding operations. The Molding Process Engineer will be responsible for sampling, process development, and documentation of new injection molds as well as existing molds; in addition to mold validation and sampling.
Pay: $120,000 - $135,000 annually
Essential Duties/Responsibilities:
  • Develop and optimize injection molding processes for new and existing molds using scientific molding principles.
  • Lead mold sampling, process development, validation activities, and production launches.
  • Work with Quality to establish and maintain consistent part quality, process controls, and monitoring systems.
  • Troubleshoot molding processes, tooling, materials, automation, and equipment issues.
  • Collect and analyze process data to identify opportunities to improve quality, efficiency, cycle time, and process capability.
  • Document and maintain process sheets, setup standards, work instructions, and validation documentation.
  • Assist with the creation and maintenance of Control Plans, PFMEAs, process flows, and related manufacturing documentation.
  • Participate in mold design reviews, material reviews, and formal print reviews.
  • Provide input on mold, tooling, automation, and equipment designs to ensure alignment with process requirements and manufacturing objectives.
  • Develop and execute Design of Experiments (DOE), capability studies, and process validations for new and modified processes.
  • Provide technical leadership and support for cost reduction, scrap reduction, cycle time improvement, and continuous improvement initiatives.
  • Work with Operations, Tooling, Maintenance, Engineering, and Quality to develop, strengthen, and maintain troubleshooting and process improvement activities.

  • Serve as a technical resource for resolving molding defects, dimensional issues, and process-related production challenges.
  • Mentor and train Process Technicians, Setup Technicians, and Operations personnel on scientific molding and process control practices.
  • Use Lean Manufacturing, Six Sigma (DMAIC), SPC, DOE, and other statistical tools to analyze process performance and drive continuous improvement.
  • Support KPI tracking and reporting related to scrap, efficiency, downtime, OEE, cycle time, and process capability.
  • Other duties as assigned.

Qualifications & Requirements:
  • Bachelor's degree in Engineering (Manufacturing, Mechanical, Plastics, Industrial) and
  • 8+ years of hands-on process engineering experience in plastics manufacturing, with strong injection molding expertise
  • 5+ years of experience with ISO 13485 or similar regulated industry quality system requirements preferred
  • Demonstrated experience developing, documenting, optimizing, and troubleshooting injection molding processes in a production environment.
  • Strong knowledge of scientific molding, decoupled molding, process window development, tooling, resins, drying requirements, and secondary operations.
  • Experience with mold sampling, process validation, capability studies, root cause analysis, corrective/preventive actions (CAPA), and MRB support.
  • Experience using Computer Aided Design (CAD) software; experience with Moldflow, RJG/eDART, cavity pressure monitoring, or similar tools is preferred.
  • Working knowledge of Lean Manufacturing, Six Sigma, DOE, SPC, GD&T, PFMEA, control plans, ERP/MES systems, and data analysis tools.
  • Strong communication, leadership, mentoring, problem-solving, and project management skills with the ability to influence cross-functional teams.
  • Experience in writing, reading and interpreting the documentation of designs and production processes.

Physical Requirements:
  • Ability to stand, walk, and move around the production floor for extended periods.
  • Capable of lifting and carrying heavy objects weighing up to 50 pounds.
  • Manual dexterity and hand-eye coordination for handling small tools, machine components, and molds.
  • Ability to work in a fast-paced environment and adapt to changing priorities.
  • Comfortable wearing personal protective equipment (PPE) such as safety glasses, gloves, and ear protection.
  • Occasional bending, kneeling, and reaching to access equipment and perform maintenance tasks.
  • Good vision and color perception for inspecting parts and identifying any defects or abnormalities.
  • Ability to work in temperature-controlled environments and withstand exposure to noise levels associated with manufacturing machinery.
  • Ability to receive, comprehend and utilize required training from OSHA and Company including but not limited to the following:
  • Hazard Communication
  • Lock Out/Tag Out

Equal Employment Opportunity & ADA Compliance Statement:
PTA Plastics is committed to providing equal employment opportunities to all individuals, including those with disabilities. As part of this commitment, PTA Plastics complies with the Americans with Disabilities Act (ADA)andConnecticut's Fair Employment Practices Act (CFEPA), which prohibit discrimination against individuals with disabilities in hiring, job assignments, promotions, compensation, benefits, training, and other aspects of employment.
If you require a reasonable accommodation to participate in the application or interview process or to perform the essential functions of this position, please contact HR@ptaplastics.com. Reasonable accommodations will be provided in accordance with applicable laws to enable individuals with disabilities to perform essential job duties.
This job description is intended to describe the general nature and level of work being performed. It is not an exhaustive list of all responsibilities, duties, and skills required. Employees may be required to perform other duties as assigned.

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