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Senior Process Safety Engineer Jobs in Springfield, MA

Process Engineer

Holyoke, MA · On-site

$100 - $125/hr

Communicate regularly to share combined knowledge with process engineers in other locations ... SAFETY REQUIREMENTS * This role operates in a Process Safety Management (PSM) regulated environment.

Structures Engineer, Senior

Chicopee, MA · On-site

$100K - $125K/yr

Structures Engineer, Senior Chicopee, MA Description Senior Structures Engineer - Engineering ... LCSE) processes to ensure operational safety and suitability, adhering to relevant policies and ...

Structures Engineer, Senior

Chicopee, MA · On-site

$100K - $125K/yr

Description Structures Engineer, Senior Chicopee, MA Description Senior Structures Engineer ... LCSE) processes to ensure operational safety and suitability, adhering to relevant policies and ...

The Process Engineer is responsible for optimizing production processes and equipment, achieving ... Ability to follow safety guidelines and wear required PPE. * Ability to work long hours while ...

The Process Engineer is responsible for optimizing production processes and equipment, achieving ... Ability to follow safety guidelines and wear required PPE. * Ability to work long hours while ...

Process Engineer

Montague, MA · On-site

$100 - $125/hr

Process Engineer Full Time Professional Turners Falls, MA, US 30+ days ago Requisition ID: 3504 At ... Ensure safety requirements are integrated into processes by conducting assessments * Provide ...

Overview ABOUT THE POSITION Senior Traffic Engineer - Design | Hybrid VHB is seeking a strong ... Conduct safety engineering analysis, including design and operational focused analysis * Design ...

Showing results 21-40

Senior Process Safety Engineer information

See Springfield, MA salary details

$74.7K

$120.7K

$169.9K

How much do senior process safety engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior process safety engineer in Springfield, MA is $120,692.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,600.00 and $134,000.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are popular job titles related to Senior Process Safety Engineer jobs in Springfield, MA?

For Senior Process Safety Engineer jobs in Springfield, MA, the most frequently searched job titles are:

Senior Additive Manufacturing Process Engineer

RTX Corporate

East Hartford, CT

$102K - $132K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 11 hours ago


RTX rating

8.2

Company rating: 8.2 out of 10

Based on 86 frontline employees who took The Breakroom Quiz

38th of 72 rated aerospace companies


Job description

Date Posted:

2026-08-27

Country:

United States of America

Location:

US-CT-EAST HARTFORD-RTRC H ~ 411 Silver Ln ~ RTRC H

Position Role Type:

Onsite

U.S. Citizen, U.S. Person, or Immigration Status Requirements:

The ability to obtain and maintain a U.S. government issued security clearance is required.​ U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance

Security Clearance Type:

DoD Clearance: Secret

Security Clearance Status:

Active and existing security clearance required after day 1

At RTX, the world's largest aerospace and defense company, 185,000 great minds are united by purpose and inspired to make a difference solving the world’s most complex problems. With our three market leading businesses, world-class operations and investments in research and development, we offer capabilities and opportunity no one else can. Together, we push the boundaries of known science and find new ways to connect and protect our world. Join us and help shape the future of aerospace and defense.

The Additive Manufacturing Process and Capability Center (AMPCC) encompasses a critical mass of Additive Manufacturing (AM) process and industrialization experts, the necessary equipment, and develops the strategic collaborations needed to rapidly mature the technology and manufacturing readiness of AM.  The AMPCC is focused on the research, development, and deployment of additive manufacturing tools and processes for our business units.

What You Will Do

The Senior Additive Manufacturing Process Engineer will be challenged with solving unique and interesting problems to enable new commercial aerospace and defense products.  They will be responsible for one or more of the following activities as they relate to the AMPCC, including:

  • Support RTX Business Units by providing process expertise and IQ/OQ/MQ tools and best practices to increase the rate of additive adoption

  • Explore the capabilities of advanced measurement tools for characterizing machine inputs and melt pool / material responses with the goal of quantifying and reducing variability

  • Lead root cause investigations on build failures, machine or process issues, or product performance gaps and implement corrective actions

  • Quantify the Process-Structure-Property characteristics of additive materials

  • Collaborate with government, industry, academic, and RTX Business Unit partners to develop whitepapers,  project concepts, and responsive proposals

  • Execute and oversee development builds on a wide variety of Additive Manufacturing machines

  • Work with cross-functional teams including materials, design, simulation, operations, and characterization engineers to support and improve the full value stream

Qualifications You Must Have

The preferred candidate should have a strong understanding of engineering principles and hands on experience working with laboratory equipment.  Candidate must be able to work effectively in a multidisciplinary, collaborative team environment focused on innovation and have demonstrated both verbal and written communication skills including:

  • Typically requires a University Engineering Degree or equivalent experience and minimum 5 years prior relevant experience, or an advanced Degree in a related field and minimum 3 years experience

  • Minimum 1 year of scripting experience with Matlab, Python, VBA, JavaScript or similar

  • Minimum 1 year of experience with CAD tools

  • Hands-on experience operating manufacturing equipment

Qualifications We Prefer

  • Preferred candidates for this position will have an advanced degree in Mechanical, Chemical, Manufacturing Engineering or related technical field.  A minimum 3.5 GPA is desirable.

  • Basic understanding of low voltage sensors and control systems

  • Working understanding of AM processes including laser powder bed fusion

  • Experience with metal laser powder bed fusion Additive Manufacturing tools and processes

  • Experience utilizing advanced AM build processors to design custom LPBF tool paths

  • Experience utilizing statistical analysis software packages (Minitab, Stat-Ease360, or similar)

What We Offer: Whether you’re just starting out on your career journey or are an experienced professional, we offer a robust total rewards package with compensation; healthcare, wellness, retirement and work/life benefits; career development and recognition programs. Some of the benefits we offer include parental (including paternal) leave, flexible work schedules, achievement awards, educational assistance and child/adult backup care.

Please ensure the role type defined below is appropriate for your needs before applying to this role. This position is classified as:

Onsite: Employees who are working in Onsite roles will work primarily onsite.

As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote.

The salary range for this role is 86,800 USD - 165,200 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act.

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About RTX

Sourced by ZipRecruiter

Industry

Guided missile and space vehicle manufacturing, it services, aerospace product and parts manufacturing and engineering professional services

Company size

10,000+ Employees

Headquarters location

Waltham, MA, US

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