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Senior Process Safety Engineer Jobs in Springfield, MA

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

chromalloy

Senior Process Engineer - Engine MRO

Windsor, CT · On-site

$103.50K - $133.90K/yr

As a Senior Process Engineer, you will be responsible for the technical evaluation, development ... Ensure compliance with safety, regulatory, and customer standards. Qualifications * Bachelor ...

Cardinal Health

Sr. Process Engineer

Chicopee, MA

$104.50K - $135.20K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

New

Cardinal Health

Sr. Process Engineer

Chicopee, MA

$103.60K - $133.90K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

New

E Ink

Pigment Process Engineer

South Hadley, MA · Hybrid

$90K - $120K/yr

... processes? As a key member of our Operations Engineering team, you will play a pivotal role in ... Promote a culture of safety by adhering to and advocating for best practices and regulatory ...

E Ink

Pigment Process Engineer

South Hadley, MA · On-site

$90K - $120K/yr

... processes? As a key member of our Operations Engineering team, you will play a pivotal role in ... Promote a culture of safety by adhering to and advocating for best practices and regulatory ...

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Senior Process Safety Engineer information

See Springfield, MA salary details

$73K

$117.9K

$165.9K

How much do senior process safety engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for senior process safety engineer in Springfield, MA is $117,880.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,200.00 and $130,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What job categories do people searching Senior Process Safety Engineer jobs in Springfield, MA look for? The top searched job categories for Senior Process Safety Engineer jobs in Springfield, MA are:
What cities near Springfield, MA are hiring for Senior Process Safety Engineer jobs? Cities near Springfield, MA with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you
Senior Process Engineer - Engine MRO

Senior Process Engineer - Engine MRO

chromalloy

Windsor, CT • On-site

$103.50K - $133.90K/yr

Other

Posted 12 days ago

Chromalloy rating

8.0

Company rating: 8.0 out of 10

Based on 25 frontline employees who took The Breakroom Quiz

139th of 415 rated machine equipment manufacturers

Job description

As a Senior Process Engineer, you will be responsible for the technical evaluation, development, and execution of repair processes for gas turbine engine components within an MRO facility. This includes troubleshooting, root cause analysis, and implementing corrective actions to restore parts to serviceable condition while ensuring compliance with industry standards, OEM requirements and customer specifications.

Key Responsibilities

  • Develop repair processes for gas turbine engine components including fan cases, stators, nozzles, composite panels, vanes and other engine hardware.
  • Conduct inspections, modeling, and analysis of damaged or worn parts.
  • Apply Lean and continuous improvement methodologies to improve repair efficiency, reduce turnaround time.
  • Collaborate with cross-functional teams including: DER’s, design, manufacturing, and quality to ensure repair solutions meet performance and durability standards.
  • Prepare technical documentation including repair procedures, specifications, and reports required for FAA approval.
  • Support tooling design and calibration for repair operations.
  • Lead or contribute to project teams focused on new repair repair capability development, process improvements, new equipment implementation.
  • Ensure compliance with safety, regulatory, and customer standards.

Qualifications

  • Bachelor’s degree in Mechanical or Aerospace Engineering.
  • 5+ years of experience in gas turbine engine repair or mechanical design.
  • Experience writing engineering documentation required for FAA DER approval.
  • Familiarity with manufacturing processes such as brazing, welding, EDM, and coating applications.
  • Strong analytical and problem-solving skills.
  • Experience with CAD, FEA, CNC programming and machining.
  • Excellent communication and project management abilities.

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