1

Senior Process Safety Engineer Jobs in Springfield, MA

Sr. Process Engineer

Chicopee, MA · On-site

$104K - $135K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA · On-site

$104K - $135K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA · On-site

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Structures Engineer, Senior

Chicopee, MA · On-site

$100K - $125K/yr

Structures Engineer, Senior Chicopee, MA Description Senior Structures Engineer - Engineering ... LCSE) processes to ensure operational safety and suitability, adhering to relevant policies and ...

Structures Engineer, Senior

Chicopee, MA · On-site

$100K - $125K/yr

Description Structures Engineer, Senior Chicopee, MA Description Senior Structures Engineer ... LCSE) processes to ensure operational safety and suitability, adhering to relevant policies and ...

Description Structures Engineer, Senior Chicopee, MA Description Senior Structures Engineer ... LCSE) processes to ensure operational safety and suitability, adhering to relevant policies and ...

The Process Engineer is responsible for optimizing production processes and equipment, achieving ... Ability to follow safety guidelines and wear required PPE. * Ability to work long hours while ...

Process Engineer

Westfield, MA · On-site

$90K - $130K/yr

Process Engineer is responsible for the process design, operation, and implementation of ... Ensure adherence to safety regulation and standard. Follow Safety culture and wear PPE when ...

The Process Engineer is responsible for optimizing production processes and equipment, achieving ... Ability to follow safety guidelines and wear required PPE. * Ability to work long hours while ...

next page

Showing results 1-20

Senior Process Safety Engineer information

See Springfield, MA salary details

$74.7K

$120.7K

$169.9K

How much do senior process safety engineer jobs pay per year?

As of Jun 22, 2026, the average yearly pay for senior process safety engineer in Springfield, MA is $120,692.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,600.00 and $134,000.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

The highest salary for a senior process safety engineer can exceed $150,000 annually, especially with extensive experience, advanced certifications, and working in high-demand industries such as oil and gas or chemical manufacturing. Top earners often have specialized skills in risk assessment, process hazard analysis, and safety management systems.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often reflects the critical safety responsibilities, technical expertise, and the complexity of the facilities they oversee.

How much do process safety engineers make in the US?

Process safety engineers in the US typically earn a median annual salary of around $90,000 to $110,000, with experienced professionals and those in senior roles earning over $130,000. Salaries vary based on location, industry, certifications, and years of experience, and the role often requires knowledge of safety standards and risk management tools.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What job categories do people searching Senior Process Safety Engineer jobs in Springfield, MA look for? The top searched job categories for Senior Process Safety Engineer jobs in Springfield, MA are:
What cities near Springfield, MA are hiring for Senior Process Safety Engineer jobs? Cities near Springfield, MA with the most Senior Process Safety Engineer job openings:
Sr. Process Engineer

Sr. Process Engineer

Cardinal Health

Chicopee, MA • On-site

$104K - $135K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 24 days ago


Cardinal Health rating

7.8

Company rating: 7.8 out of 10

Based on 313 frontline employees who took The Breakroom Quiz

136th of 875 rated healthcare providers


Job description

What Process Engineering contributes to Cardinal Health
Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.
Process Engineering is responsible for analyzing and assessing supplier and in-house processes to determine process capability. Identify and drive process improvements. Support supplier assessment and selection process. Directs external resources / contractors as required.

Responsibilities:

  • Develop and implement process improvements to enhance efficiency, reduce costs, and improve product quality. Utilize lean manufacturing and Six Sigma methodologies.

  • Provide extensive troubleshooting support for manufacturing equipment, including PLCs, vision systems, robotics, and sensors. Identify and resolve process and equipment issues promptly.

  • Conduct thorough root cause analysis to determine underlying causes of process and equipment failures. Implement corrective and preventive actions to mitigate recurrence.

  • Work with OEE (Overall Equipment Effectiveness) and SCADA (Supervisory Control and Data Acquisition) systems to monitor and improve manufacturing performance.

  • Provide technical support to production teams, ensuring that manufacturing processes run smoothly and efficiently.

  • Drive continuous improvement initiatives to enhance process efficiency, product quality, and overall manufacturing performance.

  • Develop and maintain comprehensive process documentation, including standard operating procedures (SOPs), process flow diagrams, and work instructions.

  • Work closely with cross-functional teams, including production, maintenance, quality, and R&D, to ensure successful implementation of process improvements and troubleshooting solutions.


Qualifications

  • 2-4 years of experience in a manufacturing environment, preferred

  • Bachelor's degree in related field, or equivalent work experience, preferred

  • Experience working with OEE and SCADA systems, preferred

  • Knowledge of lean manufacturing and Six Sigma methodologies, preferred

What is expected of you and others at this level

  • Applies working knowledge in the application of concepts, principles and technical capabilities to perform varied tasks

  • Works on projects of moderate scope and complexity

  • Identifies possible solutions to a variety of technical problems and takes action to resolve

  • Applies judgment within defined parameters

  • Receives general guidance and may receive more detailed instruction on new projects

  • Work reviewed for sound reasoning and accuracy

Anticipated salary range: $76,700 -$109,500

Bonus eligible:No

Benefits:Cardinal Health offers a wide variety of benefits and programs to support health and well-being.

  • Medical, dental and vision coverage

  • Paid time off plan

  • Health savings account (HSA)

  • 401k savings plan

  • Access to wages before pay day with myFlexPay

  • Flexible spending accounts (FSAs)

  • Short- and long-term disability coverage

  • Work-Life resources

  • Paid parental leave

  • Healthy lifestyle programs

Application window anticipated to close:7/30/2026 *If interested in opportunity, please submit application as soon as possible.

The salary range listed is an estimate. Pay at Cardinal Health is determined by multiple factors including, but not limited to, a candidate's geographical location, relevant education, experience and skills and an evaluation of internal pay equity.

Candidates who are back-to-work, people with disabilities, without a college degree, and Veterans are encouraged to apply.

Cardinal Health supports an inclusive workplace that values diversity of thought, experience and background. We celebrate the power of our differences to create better solutions for our customers by ensuring employees can be their authentic selves each day. Cardinal Health is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, ancestry, age, physical or mental disability, sex, sexual orientation, gender identity/expression, pregnancy, veteran status, marital status, creed, status with regard to public assistance, genetic status or any other status protected by federal, state or local law.

To read and review this privacy notice click here


What Cardinal Health employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom


Cardinal Health logo

About Cardinal Health

Sourced by ZipRecruiter

Cardinal Health Innovative Delivery Solutions With over 45 years of experience in helping hundreds of hospital and outpatient pharmacies, we provide access to best practice strategies and tactics to control costs, improve workflow and enhance safety. Cardinal Health Innovative Delivery Solutions is one of the largest employers of acute-care pharmacist in the United States. Cardinal Health is the employer of choice for pharmacists because we offer a variety of career opportunities in pharmacy leadership, clinical specialties, remote order entry, business management, medication therapy management and more.

Industry

Medical equipment and supplies manufacturing

Company size

10,000+ Employees

Headquarters location

Dublin, OH, US

Year founded

1971

Social media