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Senior Process Safety Engineer Jobs in Reno, NV (NOW HIRING)

Senior Process Engineer

Reno, NV · On-site

$103K - $134K/yr

Responsible for process engineering with a strong focus on process safety, leading the creation of deliverables for engineering and construction projects. Typical industries include chemical, oil ...

Senior Process Engineer

Reno, NV · On-site

$103K - $134K/yr

Responsible for process engineering with a strong focus on process safety, leading the creation of deliverables for engineering and construction projects. Typical industries include chemical, oil ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Senior Machining Process Engineer

Carson City, NV · On-site

$101K - $131K/yr

As a Senior Machining Process Engineer, your responsibilities include providing technical and production support for gas turbine systems in aerospace and industrial applications. You'll develop and ...

Overview Gray Construction is looking to add a Site Safety Engineer to their Field Operations Team ... process equipment and implementing advanced automation. But what truly defines Gray is our people.

The Process Engineer II is responsible for process improvement projects focused on defect rate ... Can relate to productivity, quality, loss, safety, etc. * Assist implementing and expanding new ...

Process Engineer II Shift: Monday-Friday Department: C&P Engineering, Electrode Job Summary: The ... Can relate to productivity, quality, loss, safety, etc. * Assist implementing and expanding new ...

Sr. SCADA Engineer

Sparks, NV · On-site

$106K - $146K/yr

Collaborate with Controls, MES, IT, and Process Engineering teams to align system functionality ... To ensure the health and safety in the workplace and for the protection of our employees, wearing ...

The Cell and Process Engineering team is responsible for continuously improving processes ... Can relate to productivity, quality, loss, safety, etc. * Assist implementing and expanding new ...

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Senior Process Safety Engineer information

See Reno, NV salary details

$74.8K

$120.8K

$170K

How much do senior process safety engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for senior process safety engineer in Reno, NV is $120,761.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,700.00 and $134,100.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

The highest salary for a senior process safety engineer can exceed $150,000 annually, especially with extensive experience, advanced certifications, and working in high-demand industries such as oil and gas or chemical manufacturing. Top earners often have specialized skills in risk assessment, process hazard analysis, and safety management systems.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often reflects the critical safety responsibilities, technical expertise, and the complexity of the facilities they oversee.

How much do process safety engineers make in the US?

Process safety engineers in the US typically earn a median annual salary of around $90,000 to $110,000, with experienced professionals and those in senior roles earning over $130,000. Salaries vary based on location, industry, certifications, and years of experience, and the role often requires knowledge of safety standards and risk management tools.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What job categories do people searching Senior Process Safety Engineer jobs in Reno, NV look for? The top searched job categories for Senior Process Safety Engineer jobs in Reno, NV are:

$103K - $134K/yr

Full-time

Posted 11 days ago


Job description

About the Job:

As McCarl's continues to experience success and increasing demand for the high-quality services we provide, we are excited to offer new opportunities for growth and advancement. Our continued national expansion means that we are actively seeking dedicated, innovative, and forward-thinking professionals to join our team. If you're looking for a dynamic work environment where your contributions are valued and where you can grow alongside a company that is committed to excellence, McCarl's Technical Services (MTS) offers the ideal environment. We believe in investing in our people and providing the resources and support needed to help you reach your full potential. McCarl's fosters a culture of collaboration, innovation, and commitment to excellence. Join us and be part of a thriving company with endless possibilities for career development.

General Purpose:

Responsible for process engineering with a strong focus on process safety, leading the creation of deliverables for engineering and construction projects. Typical industries include chemical, oil & gas, pharmaceutical, minerals & metals. This role collaborates across Engineering & Design as well as with McCarl's construction and maintenance teams.

Essential Duties and Responsibilities:

  • Create process engineering deliverables, including design, analysis, and optimization of industrial processes in the heavy industrial sector.
  • Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), material and energy balances, and other process engineering deliverables.
  • Develop and revise engineering design procedures and technical specifications.
  • Possess a working knowledge of process control systems and process safety design.
  • Participate in process hazard analyses (PHA) including HAZOP, LOPA, and SIL assessments and take ownership of resulting action items.
  • Provide technical guidance on process safety regulations and best practices (e.g., OSHA, PSM, EPA, RMP).
  • Review and advise on process design to ensure adherence to safety standards and regulations.
  • Develop sketches and coordinate the completion of associated models with the design team.
  • Lead Design Reviews and Lesson Learned sessions.
  • Liaison with other discipline engineers to ensure design and engineering conformance to the process.
  • Assist clients' technical teams in the definition and development of essential process engineering work, design approach and design criteria for projects.
  • Provide cost estimating support for process engineering proposals (hours, quantities, scope definition, etc.).
  • Provide technical support for construction or operating sites, as needed.
  • Monitor and report as required on the status of process engineering and safety projects.
  • Effectively communicate and project the core values of McCarl's.
  • Maintain effective interpersonal communications at all levels.
  • Perform other duties as assigned by manager/supervisor.

Qualifications:

  • Bachelor of Science degree in chemical engineering or a related engineering discipline with experience in industrial processes and design for heavy industry.
  • Demonstrated experience in process safety, including PHA participation, PSM implementation, and compliance.
  • Working knowledge of industry standard design practices, good mechanical aptitude, and general knowledge of engineering principles.
  • Understanding of standards and specifications (e.g., ASME, API, NFPA, AIChE, CCPS, OSHA, EPA).
  • Ability to attain and promote good customer relationships (both internal and external).
  • Proficient in the use of process simulation software or willing to learn would be a plus.
  • Ability to safely visit sites to walk down scope and meet with internal and external stakeholders.
  • Basic computer skills in Microsoft Office. Experience in CAD software would be a plus.
  • Possess (or ability to obtain) OSHA 10.
  • Ability to manage multiple projects simultaneously and prioritize effectively.
  • Excellent written and presentation skills and a comprehensive understanding of the English language.