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Senior Process Engineer Jobs in Worcester, MA (NOW HIRING)

Replimune

Process and Equipment Engineer II

Framingham, MA · On-site

$148K - $191K/yr

Summary of The Process & Equipment Engineer II is responsible for GMP and non-GMP utilities and equipment engineering at the Framingham, MA manufacturing facility. The individual will provide routine ...

Fresenius Medical Care

Process Excellence Lead

Waltham, MA · On-site +1

$97K - $163K/yr

Lead governance forums with senior stakeholders to drive accountability and transparency * Monitor ... Partner with Engineering, Product, Operations, and Business stakeholders to ensure alignment.

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Senior Process Engineer information

See Worcester, MA salary details

$74.8K

$120.9K

$170.1K

How much do senior process engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process engineer in Worcester, MA is $120,852.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,800.00 and $134,200.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Worcester, MA? The most popular types of Process Engineer jobs in Worcester, MA are:
What are popular job titles related to Senior Process Engineer jobs in Worcester, MA? For Senior Process Engineer jobs in Worcester, MA, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Worcester, MA look for? The top searched job categories for Senior Process Engineer jobs in Worcester, MA are:
What cities near Worcester, MA are hiring for Senior Process Engineer jobs? Cities near Worcester, MA with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Worcester, MA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 17% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $120,852 per year, or $58.1 per hour.

Process Engineeer

UN1F1ED2 Global Packaging Group

Sutton, MA • On-site

$60K/yr

Full-time

Medical, Dental, Life, Retirement, PTO

Re-posted 15 days ago

Job description

Job Title: Process Engineer

Department: Maintenance

Reports To: Global Process Engineer

FLSA Status: Exempt

Division: 100

Pay Range Starts at" $60,000.00 Annually

Summary: Coordinates, trains, executes and assists in the development and implementation of all Lean Manufacturing initiatives by performing the following duties.

Essential Duties and Responsibilities include the following. Other duties may be assigned.

Prepares any and all reports required to communicate status on projects, cost of quality, meeting minutes

Participates and assists in all LEAN, 5S, Value Stream Mapping initiatives.

Manages projects to project plan and timeline.

Works with and through all level managers/employees in affected areas.

Coordinates objectives with production procedures in cooperation with other plant management to maximize product reliability and minimize costs.

Develops and implements Lean Manufacturing training programs.

Interprets and Presents Lean philosophy to key personnel within Company.

Responds to inquiries regarding Lean manufacturing or Continuous Improvement Initiatives and quality.

Responsible for keeping all personnel aware and updated of any changes to Lean manufacturing techniques.

Ability to make necessary changes immediately concerning Lean/Quality issues.

Develops, implements and modifies current Lean/Quality programs to focus on areas of responsibility, personnel requirements, and operational procedure within the program.

Plans, Coordinates and Facilitates necessary meetings to ensure all procedures and practices are followed.

Ensures all areas and personnel are trained and are up to 5S and Lean standards.

Tracks, analyzes and reports the quality/cost improvements and advises management of any areas that need assistance.

Qualifications:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.

Language Ability:

Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.

Math Ability:

Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations. Ability to apply mathematical operations to such tasks as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis.

Reasoning Ability:

Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.

Computer Skills:

To perform this job successfully, an individual should have knowledge of word processing; spreadsheet software; inventory software; design software; order processing systems; project management software; Microsoft PowerPoint and Visio.

Education/Experience:

Bachelor's degree (B. A.) from four-year college or university; or eight to ten years related experience and/or training; or equivalent combination of education and experience.

Specialized Training:

Green or Black belt in Lean or Six Sigma

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.

While performing the duties of this job, the employee is occasionally exposed to wet or humid conditions (non-weather); work near moving mechanical parts and fumes or airborne particles.

We offer excellent benefits including Health, Dental, Life, STD, LTD, EAP, FSA, 401K, vacation and paid holidays!

UN1F1ED2 Global Packaging Group is an Equal Opportunity Employer.

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