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Senior Process Engineer Jobs in Wheeling, IL (NOW HIRING)

Sterling Engineering Inc.

Process Engineer

Chicago, IL

$85K - $100K/yr

Process Engineer Location : Chicago, IL 60639 Shift/Schedule : Monday-Friday | 1st Shift | On-Site Pay : $85k-$100k Hire Type: Direct Hire Benefits: A comprehensive benefits package is offered ...

CAMCRAFT INC

Process Engineer

Hanover Park, IL · On-site

$85K/yr

Process Engineer Pay rate per year $75-85K Hours: Mon-Fri onsite 8am-5pm Location: Hanover Park, IL If you enjoy teamwork, technology, a great workplace culture and being developed to make an impact ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco

Process Engineer

Chicago, IL · On-site

$135K - $185K/yr

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco (LJC)

Process Engineer

Chicago, IL · On-site

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

S&C

Process Engineer

Chicago, IL · On-site

$87K - $116K/yr

The Process Engineer provides intermediate to advanced-level engineering support to the analytical laboratory, with a primary focus on metallurgical analysis, materials characterization, and lab ...

Flex Ltd.

Process Engineer

Buffalo Grove, IL · On-site

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

Flex

Process Engineer

Buffalo Grove, IL · On-site

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

fairlife LLC

Senior Dairy Processing Engineer

Chicago, IL · On-site

$107K - $138K/yr

The Sr. Dairy ProcessingEngineerwill come in withdeep technical expertise in fluid milk membrane ... Process design, scale-up, and optimization * Define critical process parameters, key performance ...

fairlife

Senior Dairy Processing Engineer

Chicago, IL

$107K - $138K/yr

The Sr. Dairy Processing Engineer will come in with deep technical expertise in fluid milk membrane ... Process design, scale-up, and optimization * Define critical process parameters, key performance ...

fairlife

Senior Dairy Processing Engineer

Chicago, IL

$107K - $138K/yr

The Sr. Dairy Processing Engineer will come in with deep technical expertise in fluid milk membrane ... Process design, scale-up, and optimization * Define critical process parameters, key performance ...

fairlife

Senior Dairy Processing Engineer

Chicago, IL · On-site

$107K - $138K/yr

The Sr. Dairy Processing Engineer will come in with deep technical expertise in fluid milk membrane ... Process design, scale-up, and optimization * Define critical process parameters, key performance ...

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Showing results 41-60

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Wheeling, IL

Senior Process Engineer information

See Wheeling, IL salary details

$77.7K

$125.4K

$176.5K

How much do senior process engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior process engineer in Wheeling, IL is $125,401.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,700.00 and $139,300.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Wheeling, IL?

The most popular types of Process Engineer jobs in Wheeling, IL are:

What are popular job titles related to Senior Process Engineer jobs in Wheeling, IL?

For Senior Process Engineer jobs in Wheeling, IL, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Wheeling, IL look for?

The top searched job categories for Senior Process Engineer jobs in Wheeling, IL are:

What cities near Wheeling, IL are hiring for Senior Process Engineer jobs?

Cities near Wheeling, IL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you

Process Engineer

Sterling Engineering Inc.

Chicago, IL

$85K - $100K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 12 days ago

Job description

Process Engineer
Location: Chicago, IL 60639
Shift/Schedule: Monday–Friday | 1st Shift | On-Site
Pay: $85k-$100k
Hire Type: Direct Hire
Benefits: A comprehensive benefits package is offered, including medical, dental, vision, paid time off, paid holidays, and a 401(k) plan.

Sterling Engineering is partnering with a growing manufacturing company to hire a Process Engineer. This hands-on engineering role is responsible for improving manufacturing processes, optimizing production workflows, supporting new product introductions, and driving continuous improvement initiatives throughout the facility. The ideal candidate has strong mechanical aptitude, experience with SolidWorks, and enjoys working closely with production teams to improve efficiency, quality, and equipment reliability. Bilingual English/Spanish candidates are highly preferred.

Responsibilities
  • Improve production assembly workflows by identifying inefficiencies and implementing process improvements.
  • Optimize production floor layouts and work cell designs to increase productivity and reduce waste.
  • Develop manufacturing methods, Bills of Materials (BOMs), and production documentation for new products.
  • Perform time studies and establish production standards.
  • Create, implement, and maintain Standard Operating Procedures (SOPs).
  • Review daily production metrics including efficiency, scrap, and schedule performance to identify improvement opportunities.
  • Maintain and update engineering drawings and production documentation using SolidWorks.
  • Process Engineering Change Notices (ECNs) and support new product implementation.
  • Troubleshoot production equipment issues and work with maintenance to minimize downtime.
  • Develop preventative maintenance programs to improve equipment reliability.
  • Participate in capital equipment evaluations and justify investments that improve manufacturing capacity and efficiency.
  • Lead root cause analysis and continuous improvement initiatives.
  • Collaborate with production, quality, engineering, and corporate teams to support operational goals.
Qualifications
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Engineering Technology, or a related field.
  • Experience improving manufacturing processes in a production environment.
  • Proficiency with SolidWorks or similar 3D CAD software.
  • Ability to interpret engineering drawings and mechanical assemblies.
  • Experience creating manufacturing documentation, SOPs, BOMs, and engineering changes.
  • Strong problem-solving and root cause analysis skills.
  • Excellent organizational and project management abilities.
  • Ability to work independently while managing multiple priorities.
  • Proficiency with Microsoft Office, including Excel and Word.
  • Bilingual English and Spanish is highly preferred.
Preferred Skills
  • Experience with capital equipment projects and manufacturing layout improvements.
  • Preventative maintenance program development experience.
  • Experience with pneumatic tools and manufacturing equipment.
  • Continuous improvement or Lean Manufacturing experience.
  • Hands-on mechanical troubleshooting skills with a strong manufacturing mindset.