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Senior Process Engineer Jobs in Spring, TX (NOW HIRING)

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV) calculations, identify potential concerns and provide mitigation packages for identified items. The ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Senior Process Engineer Department: Manufacturing Reports To: Head of Global Manufacturing Employment Type: Full-Time Location: Houston, TX Persona AI is developing and commercializing rugged, multi ...

Lead Engineer, Process

Houston, TX · On-site

$98K - $128K/yr

Minimum of ten (10) years of experience as a Senior Process Engineer in the LNG industry. * Exhibit excellent written and oral communication skills. * Experience in all aspects of process engineering ...

Process Engineer, Senior

Houston, TX · On-site

$100K - $130K/yr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful responsibility. This role is well suited for a self-directed engineer who takes ownership of ...

Process Engineer, Senior

Houston, TX

$100K - $130K/yr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful responsibility. This role is well suited for a self-directed engineer who takes ownership of ...

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV) calculations, identify potential concerns and provide mitigation packages for identified items. The ...

Process Engineer, Senior

Houston, TX · On-site

$140 - $180/hr

Audubon is seeking an accomplished Senior Process Engineer who thrives when trusted with meaningful responsibility. This role is well suited for a self‑directed engineer who takes ownership of ...

The Senior Process Engineer will be responsible for leading process design development, ensuring regulatory compliance, and coordinating with multidisciplinary teams to deliver high-quality ...

Senior Process Safety Engineer Duration: 12 months (long term opportunity) Location: Houston, TX Rotation: 5/40 Position Overview This opportunity is focused on leading and supporting process safety ...

Showing results 41-60

Senior Process Engineer information

See Spring, TX salary details

$66.7K

$107.8K

$151.7K

How much do senior process engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for senior process engineer in Spring, TX is $107,780.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,500.00 and $119,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Spring, TX?

The most popular types of Process Engineer jobs in Spring, TX are:

What are popular job titles related to Senior Process Engineer jobs in Spring, TX?

For Senior Process Engineer jobs in Spring, TX, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Spring, TX look for?

The top searched job categories for Senior Process Engineer jobs in Spring, TX are:

What cities near Spring, TX are hiring for Senior Process Engineer jobs?

Cities near Spring, TX with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Spring, TX as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $107,780 per year, or $51.8 per hour.

Process Engineer

Semiserve

Houston, TX • On-site

Contractor

Re-posted 18 days ago


Job description

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV) calculations, identify potential concerns and provide mitigation packages for identified items.

The responsibilities of the Process Engineer include designing and recognizing patterns, collecting plant data, implementing methodologies, and providing mitigation packages to field engineers for project execution.

Ultimately, the role is to review existing designs to confirm PSVs are adequately sized and provide recommendations, if applicable.

Responsibilities:

  • Evaluate existing facilities' PSVs for relieving capacities.
  • Identify applicable PSV case studies per applicable codes.
  • Communicate with internal operation teams and 3rd-party vendors to gather required information for PSV calculations.
  • Create process simulations and conduct risk assessments.
  • Perform process analysis and provide mitigation packages for project execution team.
  • Document all created processes and update and maintain these documents as changes occur.
  • Occasional travel to the plant may be required to collect plant data. Contractor must have Personal Protective Equipment (PPE) including a hard hat, safety boots, fire retardant clothing, and safety glasses. Contractor's personal vehicle will be used for travel, with mileage reimbursed.

    Skills Required / Qualifications:
    Experience with process simulation software (Honeywell UniSim, HYSYS, Promax, etc.).
  • Three or more years of technical experience with PSV calculations or working within a chemical plant.
  • Experience in coordinating with internal teams and vendors in a technical environment.
  • Proven success in a corporate setting, working with all levels of management.
  • Strong analytical/problem solving skills.
  • Required - Bachelor of Science Degree in Chemical Engineering, or equivalent.
  • Required - Familiarity with API 520, API 521
  • Preferred - Familiarity with API 2000, API 2510

 5+yrs of experience


Education:Employment Type: CONTRACTOR