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Senior Process Engineer Jobs in Prospect, KY (NOW HIRING)

Faurecia

Process Engineer Level 1

Simpsonville, KY · On-site

The Process Engineer I is responsible for developing, implementing, and continuously improving manufacturing processes to support safety, quality, delivery, and cost objectives within a high-volume ...

faurecia S.A.

Process Engineer Level 1

Simpsonville, KY · On-site

$65 - $85/hr

The Process Engineer I is responsible for developing, implementing, and continuously improving manufacturing processes to support safety, quality, delivery, and cost objectives within a high-volume ...

New

Faurecia

Process Engineer Level 1

Simpsonville, KY · On-site

The Process Engineer I is responsible for developing, implementing, and continuously improving manufacturing processes to support safety, quality, delivery, and cost objectives within a high-volume ...

Samtec

Global Process Engineering Manager

New Albany, IN · On-site

$120 - $180/hr

Drive a minimum cost savings target of $1M per year per Global Process Engineer through structured ... senior leadership. * Maintain excellent communication with upper management, providing regular ...

Solenis LLC

Process Design Engineer

Louisville, KY · On-site

This role develops innovative process solutions, performs technical evaluations, and provides engineering expertise from concept development through project execution and start-up. Working ...

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Senior Process Engineer information

See Prospect, KY salary details

$68.7K

$111K

$156.2K

How much do senior process engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for senior process engineer in Prospect, KY is $110,952.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,300.00 and $123,200.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Prospect, KY are hiring for Senior Process Engineer jobs?

Cities near Prospect, KY with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Prospect, KY as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $110,952 per year, or $53.3 per hour.

Process Engineer Level 1

Faurecia

Simpsonville, KY • On-site

Full-time

Posted 22 days ago

Faurecia rating

5.9

Company rating: 5.9 out of 10

Based on 18 frontline employees who took The Breakroom Quiz

Job description

The Process Engineer I is responsible for developing, implementing, and continuously improving manufacturing processes to support safety, quality, delivery, and cost objectives within a high-volume automotive production environment. Key Responsibilities Design and implement manufacturing processes that support production requirements, cycle time targets, and customer expectations. Develop standard work and manufacturing process documentation.

Define production equipment specifications and support equipment procurement, installation, qualification, and launch activities. Support Engineering Change Management activities, ensuring process changes are implemented effectively. Analyze manufacturing performance and identify opportunities to improve productivity, quality, and operational efficiency.

Partner with production, maintenance, quality, and PC&L teams to resolve manufacturing issues and drive corrective actions. Support automation initiatives including robotics, automated testing systems, Poka-Yoke devices, and automated production equipment. Perform capacity analysis and line balancing activities to ensure alignment with customer demand and takt time requirements.

Apply Lean Manufacturing and continuous improvement methodologies to eliminate waste and improve process performance. Ensure ergonomics and safety considerations are incorporated into process and workstation design. Qualifications Section Required Qualifications Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.

3-5 years of engineering experience in a high-volume automotive manufacturing environment. Experience supporting manufacturing processes, equipment, and continuous improvement initiatives. Working knowledge of Lean Manufacturing principles and problem-solving methodologies.

Experience supporting engineering changes and process documentation. Strong communication, organizational, and project management skills. Preferred Qualifications Experience with SAP.

Understanding of BOM management, MRP concepts, and ECN processes. Experience with robotics, automation systems, automated testing equipment, and Poka-Yoke solutions. Experience with equipment launches and capital projects.

Knowledge of JIT manufacturing environments.

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