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Senior Process Engineer Jobs in Matteson, IL (NOW HIRING)

IKO Industries Ltd.

Process Engineer

Kankakee, IL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineer at IKO Industries is responsible for optimizing manufacturing processes to improve safety, quality, efficiency, and overall plant performance. This role works closely with ...

Gotion, Inc.

Process Engineer Intern

Manteno, IL · On-site

$20/hr

Participate in identifying and resolving on-site process issues on the production line, under the guidance of senior engineers. Assist in tracking quality issues and maintaining documentation to help ...

Alsip MiniMill

Process Engineer

Alsip, IL · On-site

$105K - $125K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineer at the Alsip Mini Mill will be responsible for optimizing production processes, improving product quality, enhancing operational efficiency, and supporting continuous improvement ...

PTC

Process Engineer

Chicago, IL · On-site

$85K - $105K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer works closely with production, quality, maintenance, and engineering teams to standardize manufacturing processes and implement Lean and Six Sigma best practices. Essential ...

PTC ALLIANCE LLC

Process Engineer

Bedford Park, IL

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer works closely with production, quality, maintenance, and engineering teams to standardize manufacturing processes and implement Lean and Six Sigma best practices. Essential ...

Alsip MiniMill, LLC

Process Engineer

Alsip, IL

$105K - $125K/yr

The Process Engineer at the Alsip Mini Mill will be responsible for optimizing production processes, improving product quality, enhancing operational efficiency, and supporting continuous improvement ...

KIK Consumer Products, Inc.

Process Engineer

Chicago, IL · On-site

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Your Role at KIK We are seeking a Process Engineer (Monday through Friday, 7:00 AM to 4:00 PM, with occasional weekend support during startups, shutdowns, and planned project work) to provide ...

KIK Consumer Product

Process Engineer

Chicago, IL

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Your Role at KIK We are seeking a Process Engineer (Monday through Friday, 7:00 AM to 4:00 PM, with occasional weekend support during startups, shutdowns, and planned project work) to provide ...

CTS Corporation

Process Engineer

Lisle, IL · On-site

$115K/yr

  • Medical

  • Retirement

  • PTO

Position Summary The Process Engineer reports directly to the Plant Manager and supports the Ceramic business. In this role, the Process Engineer makes technical decisions related to ceramic ...

CTS Corporation

Process Engineer

Lisle, IL

$115K/yr

  • Medical

  • Retirement

  • PTO

Position Summary The Process Engineer reports directly to the Plant Manager and supports the Ceramic business. In this role, the Process Engineer makes technical decisions related to ceramic ...

Carmeuse

Process Engineer

Gary, IN · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Qualified candidates will have a Bachelor of Science Degree in Chemical Engineering, Minerals Processing Engineering, Mechanical Engineering, or related fields. * 5+ years' experience in an ...

Aquestive Therapeutics Inc.

Process Engineer

Portage, IN · On-site

  • Medical

  • Retirement

  • PTO

Prepares documentation for new processes and process improvements including Management of Change (MOCs), Risk Assessments, Batch Records, Engineering Studies (ES) and Standard Operating Procedures ...

Aquestive Therapeutics

Process Engineer

Portage, IN · On-site

  • Medical

  • Retirement

  • PTO

Prepares documentation for new processes and process improvements including Management of Change (MOCs), Risk Assessments, Batch Records, Engineering Studies (ES) and Standard Operating Procedures ...

Koch Industries

Process Engineer

Lisle, IL · On-site

$110K - $130K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Your Job The Process Engineer will design manufacturing processes and material flows for wiring harness/connector/FPC products. This person will be pursuing continuous improvement of cost ...

Aquestive Therapeutics

Process Engineer

Portage, IN

  • Medical

  • Retirement

  • PTO

Prepares documentation for new processes and process improvements including Management of Change (MOCs), Risk Assessments, Batch Records, Engineering Studies (ES) and Standard Operating Procedures ...

Ecolab

Principal Process Engineer

Chicago, IL · On-site

$101K - $152K/yr

Ecolab is looking for an experienced Principal Process Engineer with a strong background in industrial manufacturing at our Clearing, IL manufacturing facility. Clearing is the flagship manufacturing ...

EUROPTEC USA LLC

PROCESS ENGINEER

Chicago, IL · On-site

... engineering staff to implement plans and recommendations. Continuous Process Improvement · Recommends methods for improving worker efficiency and reducing waste of materials and utilities, such as ...

EUROPTEC USA LLC

PROCESS ENGINEER

Chicago, IL · On-site

... engineering staff to implement plans and recommendations. Continuous Process Improvement · Recommends methods for improving worker efficiency and reducing waste of materials and utilities, such as ...

Ecolab

Principal Process Engineer

Chicago, IL

$101K - $152K/yr

Ecolab is looking for an experienced Principal Process Engineer with a strong background in industrial manufacturing at our Clearing, IL manufacturing facility. Clearing is the flagship manufacturing ...

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Showing results 41-60

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Matteson, IL

Senior Process Engineer information

See Matteson, IL salary details

$74.2K

$119.8K

$168.6K

How much do senior process engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process engineer in Matteson, IL is $119,769.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,800.00 and $133,000.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What job categories do people searching Senior Process Engineer jobs in Matteson, IL look for?

The top searched job categories for Senior Process Engineer jobs in Matteson, IL are:

What cities near Matteson, IL are hiring for Senior Process Engineer jobs?

Cities near Matteson, IL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Matteson, IL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $119,769 per year, or $57.6 per hour.

Process Engineer

IKO Industries Ltd.

Kankakee, IL • On-site

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 17 days ago

Job description

IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you!
Job Description
*THIS IS A SAFETY SENSITIVE POSITION*
Role: Process Engineer
Job Overview: The Process Engineer at IKO Industries is responsible for optimizing manufacturing processes to improve safety, quality, efficiency, and overall plant performance. This role works closely with production, maintenance, and quality teams to identify process improvements and implement sustainable solutions. The Process Engineer analyzes production data, troubleshoots operational challenges, and leads continuous improvement initiatives to reduce waste and increase productivity. The position also supports capital projects, equipment upgrades, and process standardization efforts across the facility. Success in this role requires strong problem-solving skills, technical expertise, and a commitment to operational excellence in a fast-paced manufacturing environment.
Benefits
  • Health Insurance (includes teledoc, virtual health, FSA, HCSA & other benefits)
  • Dental Insurance
  • Vision Insurance
  • Life Insurance
  • Health Spending Account
  • Employee Support and Mental Wellness
  • Short-term disability
  • 401k Match
  • Paid vacation.
  • Floating days
  • Employee Assistance Program
  • Employee Engagement Events
  • Awards and Recognition
  • Tuition Reimbursement
  • Service Awards
  • Employee Perks & Discounts

Job Responsibilities
  • Defining and resolving process problems through individual and team-based continuous
    improvement activities and structured problem-solving methods.
  • Developing standard work and ensuring operators and supervisors are engaged and trained
    in running plant processes consistently.
  • Commissioning new production equipment and processes, monitoring modifications,
    upgrades, and troubleshooting existing processes.
  • Working closely with the plant engineer to monitor and improve the efficiency, output and
    safety of the plant;
  • Making observations and taking measurements directly, as well as collecting and
    interpreting data from the other technical and operating staff involved in order to develop
    and implement process improvement.
  • Provides technical leadership for environmental monitoring and ongoing performance of
    plant environmental controls and processes;
  • Working closely with the operators and staff who oversee quality control of raw materials,
    finished products, plant maintenance, product specifications and production schedules;
  • Identifying root causes and recommending the appropriate corrective actions proactively.

Qualifications:
  • Bachelor's degree in Mechanical Engineering, Chemical Engineering, or a related field.
  • Minimum of 5 years of hands-on experience in a manufacturing environment with a proven record of driving measurable improvements.
  • Experience in roofing, building materials, or other heavy manufacturing industries is preferred.
  • Strong understanding and practical application of Total Quality Management (TQM) and Total Productive Maintenance (TPM) principles.
  • Basic knowledge of AutoCAD and PLC systems (ControlLogix/RSLogix preferred).
  • Proficiency in Microsoft Office applications, including Excel, Word, and PowerPoint.
  • Experience leading projects from planning and design through implementation and completion.
  • Lean Six Sigma knowledge and continuous improvement experience preferred
  • Strong analytical, problem-solving, troubleshooting, and organizational skills with the ability to manage multiple projects simultaneously.
  • Excellent communication, teamwork, and interpersonal skills, with strong attention to detail and a proactive approach to complex assignments.

#LI-RA1
#LI-JD1
Benefits of Employment: IKO recognizes that its success is due to the strength of its employees. A primary goal of IKO is to promote individual employee's sense of accomplishment and contribution so that employees enjoy their association with IKO. The Company invests in its employees so that they are the most knowledgeable in the industry, and undertakes great efforts to nurture loyalty to, and teamwork at, IKO. We are pleased to offer competitive compensation, health care, a progressive and challenging workplace and a commitment to teamwork and integrity.
Diversity and Equal Opportunity Employment: IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.

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