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Senior Process Engineer Jobs in Kalamazoo, MI (NOW HIRING)

Kalsec, Inc.

Process Engineer

Kalamazoo, MI · On-site

The Process Engineer serves as a key technical leader supporting manufacturing operations through the identification of process inefficiencies, enhancement of plant performance, and implementation of ...

Syensqo

Process Engineer

Kalamazoo, MI · On-site

$98K - $140K/yr

Execute tactical, short-term support for site-based operational needs while owning longer-term strategic projects set for by the global process engineering team. * Lead and support technical projects ...

Syensqo

Process Engineer

Kalamazoo, MI

$98K - $140K/yr

Execute tactical, short-term support for site-based operational needs while owning longer-term strategic projects set for by the global process engineering team. * Lead and support technical projects ...

Magna

Process Engineer

Battle Creek, MI

Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. Job Responsibilities:

Magna

Process Engineer

Battle Creek, MI · On-site

Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. Job Responsibilities:

Magna

Process Engineer

Battle Creek, MI · On-site

Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. Job Responsibilities:

Safari Circuits, LLC.

Process Engineer

Otsego, MI · On-site

  • Medical

  • Life

  • Retirement

  • PTO

Job Summary The Process Engineer develops, optimizes, and supports high-quality PCBA manufacturing processes, driving efficiency, reliability, and continuous improvement across operations.

TreeHouse Foods

Process Engineer, Spray Drying

Wayland, MI

$86K - $129K/yr

  • Retirement

  • PTO

Process Engineer, Spray Drying About Us: TreeHouse Foods is a leading manufacturer of private label packaged foods and beverages, operating a network of over 20 production facilities and several ...

Verista, Inc.

CQV/Process Engineer (New Grad)

Kalamazoo, MI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Engineers support conceptual and detailed design, support in process scale-up, product development, process validation, and implementation of operational improvements that resolve ...

Mars

Senior Project Engineer

Kalamazoo, MI

$93K - $122K/yr

Senior Project Engineer As a Senior Project Engineer, you will be responsible for the design and ... Process, Packaging, Electrical, Construction or Construction Management. * In-depth understanding ...

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Senior Process Engineer information

See Kalamazoo, MI salary details

$71.1K

$114.7K

$161.5K

How much do senior process engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior process engineer in Kalamazoo, MI is $114,747.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,500.00 and $127,400.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What are the most commonly searched types of Process Engineer jobs in Kalamazoo, MI?

The most popular types of Process Engineer jobs in Kalamazoo, MI are:

What are popular job titles related to Senior Process Engineer jobs in Kalamazoo, MI?

For Senior Process Engineer jobs in Kalamazoo, MI, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Kalamazoo, MI look for?

The top searched job categories for Senior Process Engineer jobs in Kalamazoo, MI are:

What cities near Kalamazoo, MI are hiring for Senior Process Engineer jobs?

Cities near Kalamazoo, MI with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Kalamazoo, MI as of August 2026, with employment types broken down into 1% As Needed, 74% Full Time, 19% Part Time, 5% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $114,747 per year, or $55.2 per hour.

Process Engineer

Kalsec, Inc.

Kalamazoo, MI • On-site

Full-time

Re-posted 23 days ago

Job description

Job Summary:
The Process Engineer serves as a key technical leader supporting manufacturing operations through the identification of process inefficiencies, enhancement of plant performance, and implementation of safe, practical, and cost-effective engineering solutions.
This role leads process and equipment design initiatives, manages small capital and expense projects, and strengthens production documentation and standards. The Process Engineer also provides technical expertise in troubleshooting, control strategy development, and process safety.
Working cross-functionally with production, quality, safety, and environmental teams, this role drives operational excellence, ensures compliance with engineering and food safety standards, and supports the long-term reliability, efficiency, and continuous improvement of plant operations.
Essential Job Responsibilities:
Process Engineering & Operations Support
  • Collaborate with production teams to analyze manufacturing processes and identify inefficiencies, bottlenecks, and cost improvement opportunities
  • Develop process flows and create or modify P&IDs, layout drawings, and isometrics for new and existing processes
  • Evaluate new materials, equipment, and manufacturing methodologies to improve performance and reliability
  • Assist and/or lead troubleshooting of processing issues using data trends, historical information, and system knowledge
  • Resolve technical challenges with practical, robust, and cost-effective solutions
  • Utilize data analytics tools to identify trends, improve efficiency, and support operational decision-making
  • Ensure compliance with food safety standards including SQF, HACCP, and GMP, and support sanitary design principles

Project Engineering, Safety & Continuous Improvement
  • Manage small capital and expense projects (typically under $2M), including scope, schedule, cost, and stakeholder coordination
  • Partner cross-functionally to develop, maintain, and improve standard operating procedures (SOPs) for batch processing
  • Develop and support control strategies; contribute to instrumentation specifications and PLC/DCS-based troubleshooting
  • Design, size, and specify plant equipment such as pumps, piping systems, heat exchangers, vessels, and packaging equipment
  • Evaluate upset conditions and determine appropriate safety devices, including relief systems and safety circuits
  • Participate in Process Hazard Analyses (PHA) and ensure completion of action items tied to process safety improvements
  • Maintain process safety documentation and support Management of Change (MOC) and PSM practices
  • Interpret and apply applicable codes and standards (NFPA, ISA, API) related to engineering and safety compliance

Qualifications:
Required
  • Bachelor's degree in Engineering (Chemical, Mechanical, Electrical, or Manufacturing preferred)
  • 5+ years of plant or manufacturing experience
  • Experience with process and equipment design
  • Knowledge of lean manufacturing principles
  • Strong problem-solving, communication, and collaboration skills

Desired
  • Experience with Process Safety Management (PSM)
  • PLC and/or DCS experience (e.g., Allen Bradley, DeltaV)
  • Six Sigma certification

Working Conditions:
  • Ability to work in manufacturing environments, including climbing ladders, confined spaces, bending, kneeling, and working overhead
  • Exposure to varying environmental conditions, including heat and cold
  • Ability to access all areas of the facility
  • Ability to travel domestically and/or internationally as needed (up to 10%)

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
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About Kalsec

Sourced by ZipRecruiter

Industry

Food services and drinking places

Company size

201 - 500 Employees

Headquarters location

Kalamazoo, MI, US

Year founded

1958

Social media

Twitter

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