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Senior Process Development Engineer Jobs in Kalamazoo, MI

Stryker

Senior Staff R&D Engineer, Mechanical

Portage, MI · On-site

$102K - $171K/yr

As a Senior Staff Mechanical Engineer in our New Product Research & Development team, you will shape the future and lead the design and development of life-changing devices that directly impact ...

Flowserve

Specialist R&D Engineer

Kalamazoo, MI

Lead decision-making processes in development projects, leveraging customer feedback to drive ... Bachelor's degree in engineering or relevant discipline * Minimum of 10 years of professional ...

Stryker

Senior Staff R&D Engineer, Mechanical

Portage, MI · Hybrid

$102K - $171K/yr

Mentor engineers on engineering and design control practices * Drive innovation through technical exploration and development * Collaborate across functions to execute development activities * Ensure ...

Stryker

Senior Mechanical Engineer, R&D

Portage, MI · On-site

$77K - $129K/yr

Work Flexibility: Hybrid Senior Mechanical Engineer, R&D Portage, MI As a Senior Mechanical ... Knowledge of mechanical design principles, materials, and manufacturing processes. * Familiarity ...

Stryker

Senior Mechanical Engineer, R&D

Portage, MI · On-site

$77K - $129K/yr

Work Flexibility: Hybrid Senior Mechanical Engineer, R&D Portage, MI As a Senior Mechanical ... Knowledge of mechanical design principles, materials, and manufacturing processes. * Familiarity ...

Kalsec, Inc.

Process Engineer

Kalamazoo, MI · On-site

The Process Engineer also provides technical expertise in troubleshooting, control strategy development, and process safety. Working cross-functionally with production, quality, safety, and ...

Syensqo

Process Engineer

Kalamazoo, MI · On-site

$98K - $140K/yr

... global process engineering team. * Lead and support technical projects across internal ... Significant investment in your learning and development, including training opportunities.

Magna

Process Engineer

Battle Creek, MI · On-site

... development prospects. Because we believe that your career path should be as unique as you are ... Through our robust product engineering, outstanding tooling capabilities and diverse process ...

Syensqo

Process Engineer

Kalamazoo, MI · On-site

$98K - $140K/yr

... global process engineering team. * Lead and support technical projects across internal ... Significant investment in your learning and development, including training opportunities.

Magna

Process Engineer

Battle Creek, MI

... development prospects. Because we believe that your career path should be as unique as you are ... Through our robust product engineering, outstanding tooling capabilities and diverse process ...

Safari Circuits, LLC.

Process Engineer

Otsego, MI · On-site

Founded in 1985, Safari Circuits provides world-class electronics development and manufacturing ... Job Summary The Process Engineer develops, optimizes, and supports high-quality PCBA manufacturing ...

Denso

Supplier Engineer 3

Battle Creek, MI · On-site

$96K - $133K/yr

Perform technical cost analysis of supplier quotations; identify and implement cost and process ... Career Development and Ongoing Training * Employee Assistance Program * Employee Spotlight and ...

Denso

Supplier Engineer 3

Battle Creek, MI · On-site

$96K - $133K/yr

Perform technical cost analysis of supplier quotations; identify and implement cost and process ... Career Development and Ongoing Training * Employee Assistance Program * Employee Spotlight and ...

Mann+Hummel GmbH

Manufacturing Engineer

Portage, MI · On-site

$54K - $69K/yr

The Manufacturing Engineer will be very hands-on and is responsible for the effective launch of new ... Performs internal process development of new and existing tooling * Reviews the performance of any ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Kalamazoo, MI

Senior Process Development Engineer information

See Kalamazoo, MI salary details

$71.1K

$114.7K

$161.5K

How much do senior process development engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process development engineer in Kalamazoo, MI is $114,747.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,500.00 and $127,400.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Kalamazoo, MI? For Senior Process Development Engineer jobs in Kalamazoo, MI, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Kalamazoo, MI look for? The top searched job categories for Senior Process Development Engineer jobs in Kalamazoo, MI are:
What cities near Kalamazoo, MI are hiring for Senior Process Development Engineer jobs? Cities near Kalamazoo, MI with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Kalamazoo, MI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, and 4% Contract. Highlights an 90% Physical, 4% Hybrid, and 6% Remote job distribution, with an average salary of $114,747 per year, or $55.2 per hour.

Manufacturing Engineer

Third Party International Inc.

Kalamazoo, MI • On-site

$45 - $55/hr

Full-time

Re-posted 27 days ago

Job description

Benefits:
  • Hybrid Work
  • Competitive salary
  • Flexible schedule

Manufacturing Engineer, Aerospace Machining and New Product Introduction
Location: West Michigan or Upper Midwest
Company: Third Party International
Schedule: Full time contract and contract to hire options available
Pay: Competitive based on experience
Third Party International is seeking an experienced Manufacturing Engineer with a strong aerospace machining background. We are looking for candidates with a similar experience level and skill set to a senior process engineer in a precision aerospace shop environment. This role supports CNC machining, new product introduction, and supplier qualification for tight tolerance components and assemblies.
About the Role
You will lead and support manufacturing process development for complex machined parts and help qualify new sources of supply. The work includes process planning, CNC programming support, tooling and fixturing strategy, prove outs, supplier capability evaluation, and continuous improvement. You will partner closely with engineering, quality, supply chain, and production to launch new work, stabilize existing processes, reduce cost and cycle time, and build a capable supplier base.
Key Responsibilities
  •  Develop and document manufacturing processes for new and existing aerospace components 
  •  Create and maintain routings, operation sheets, setup documentation, and standard work for the shop floor 
  •  Support CNC programming and prove out activities for milling and turning, including first article readiness 
  •  Lead tooling and fixturing development including cutter selection, workholding strategy, and process capability planning 
  •  Optimize cycle time and improve part quality through process changes, tooling upgrades, and program improvements 
  •  Troubleshoot manufacturing issues on the floor and drive corrective actions to prevent recurrence 
  •  Collaborate with quality on inspection planning, GD and T interpretation, and first article documentation support 
  •  Support qualifying new sources of supply for machined parts, including supplier capability reviews, process validation, and first article readiness 
  •  Partner with supply chain and suppliers to define technical requirements, flowdowns, and inspection expectations 
  •  Work cross functionally with engineering and production to ensure smooth transitions from design to manufacturing and from supplier qualification to stable production 
  •  Support continuous improvement initiatives using lean methods and structured problem solving 
Qualifications
  •  Significant manufacturing engineering experience in aerospace machining or other regulated precision machining environments 
  •  Strong knowledge of CNC milling and turning processes, cutting tools, workholding, and process development 
  •  Ability to read and interpret engineering drawings with a working knowledge of GD and T 
  •  Experience supporting new product introduction including process development, prove out, and transition to production 
  •  Experience working with suppliers or supplier qualification activities for machined components 
  •  Comfortable working directly on the shop floor with machinists, programmers, inspectors, and supervisors 
  •  Proficiency with common manufacturing engineering tools and systems such as ERP, Microsoft Excel, and technical documentation workflows 
Preferred Skills
  •  Experience with CAD and CAM tools commonly used in aerospace machining such as Mastercam, Vericut, SolidWorks, NX, or similar 
  •  Background in fixture design, tool crib management, and cutter path optimization 
  •  Familiarity with AS9100 quality system expectations, supplier controls, and first article practices 
  •  Experience driving measurable cycle time reduction, cost down projects, and supplier performance improvements 
About Third Party International
Third Party International thirdparty.biz provides engineering, quality, and supply chain consultants to aerospace, defense, and advanced manufacturing companies across the United States. We deploy experienced professionals to support urgent manufacturing needs, long term capability building, and high impact improvement projects.
If you are a manufacturing engineer in West Michigan or the Upper Midwest with deep aerospace machining experience and you enjoy hands on process development, supplier qualification, and shop floor problem solving, we invite you to apply.

Flexible work from home options available.