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Senior Process Development Engineer Jobs in Kalamazoo, MI

Motorola

Senior AI Engineer (US Remote)

Three Rivers, MI · Remote

$180K - $210K/yr

As a senior member of our AI engineering team, you'll provide technical leadership, mentor ... Python (AI/ML development & data processing) * NodeJS with TypeScript (backend services) * AWS ...

Stryker

Senior Staff Electrical Engineer, R&D

Portage, MI · Hybrid

$102K - $171K/yr

Our global team is looking for a Senior S taff Electrical Engineer who is passionate about pushing ... What You Will Do * Lead the design, development, and troubleshooting of electrical systems ...

Stryker

Senior Staff Electrical Engineer, R&D

Portage, MI · On-site

$102K - $171K/yr

Our global team is looking for a Senior S taff Electrical Engineer who is passionate about pushing ... What You Will Do * Lead the design, development, and troubleshooting of electrical systems ...

Stryker

Staff Electrical Engineer

Portage, MI · On-site

$89K - $148K/yr

As a Staff Electrical Engineer you will play a key role in developing, validating, and improving ... Design and validate manufacturing processes for new product development, ensuring manufacturability ...

Stryker

Staff Electrical Engineer

Portage, MI · On-site

$89K - $148K/yr

As a Staff Electrical Engineer you will play a key role in developing, validating, and improving ... Design and validate manufacturing processes for new product development, ensuring manufacturability ...

Re:Build Manufacturing

Senior Systems Engineer

Kalamazoo, MI · Hybrid

$98K - $134K/yr

... development and production, as well as the generation of our own products. Our unique set of ... Establish and enhance standard processes for system design, testing, implementation, security, and ...

Re:Build Manufacturing

Senior Systems Engineer

Kalamazoo, MI · On-site

$98K - $134K/yr

... development and production, as well as the generation of our own products. Our unique set of ... Establish and enhance standard processes for system design, testing, implementation, security, and ...

Flowserve

Controls Engineer, Senior

Kalamazoo, MI

$91K - $120K/yr

Here, your opportunity for professional development and industry leading rewards will be supported ... The Mechatronics Controls Engineer, Senior will work closely with electrical engineers, mechanical ...

Denso

Control Engineer 2

Battle Creek, MI · On-site

$79K - $99K/yr

In this crucial role, you will be responsible for the design, development, programming, testing ... Project management skills, including identifying and scheduling process steps, determining ...

Denso

Control Engineer 2

Battle Creek, MI · On-site

$79K - $99K/yr

In this crucial role, you will be responsible for the design, development, programming, testing ... Project management skills, including identifying and scheduling process steps, determining ...

TowerPinkster

Senior Electrical Engineer

Kalamazoo, MI · On-site

$101K - $132K/yr

Participate in business development activities, including networking, and involvement in ... Identify opportunities to improve processes, support innovation, efficiency, and continuous ...

TowerPinkster

Senior Electrical Engineer

Kalamazoo, MI

$101K - $132K/yr

Participate in business development activities, including networking, and involvement in ... Identify opportunities to improve processes, support innovation, efficiency, and continuous ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Kalamazoo, MI

Senior Process Development Engineer information

See Kalamazoo, MI salary details

$71.1K

$114.7K

$161.5K

How much do senior process development engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process development engineer in Kalamazoo, MI is $114,747.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,500.00 and $127,400.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Kalamazoo, MI? For Senior Process Development Engineer jobs in Kalamazoo, MI, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Kalamazoo, MI look for? The top searched job categories for Senior Process Development Engineer jobs in Kalamazoo, MI are:
What cities near Kalamazoo, MI are hiring for Senior Process Development Engineer jobs? Cities near Kalamazoo, MI with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Kalamazoo, MI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, and 4% Contract. Highlights an 90% Physical, 4% Hybrid, and 6% Remote job distribution, with an average salary of $114,747 per year, or $55.2 per hour.

Senior Staff Failure Analysis Engineer (Hybrid)

Stryker

Kalamazoo, MI • Hybrid

$102K - $171K/yr

Full-time

Re-posted 18 days ago

Job description

Work Flexibility: Hybrid or Onsite

Stryker is hiring a Senior Staff Failure Analysis Engineer for our Instruments division. This is a hybrid position based in Kalamazoo, MI.

As Senior Staff Failure Analysis Engineer, you will join a cross-functional engineering team focused on analyzing product performance and driving quality improvements across the product lifecycle. You will support new product development and post-market activities by investigating product issues, identifying root causes, and ensuring alignment with quality and regulatory expectations. You will partner with engineering, quality, and service teams to maintain product reliability and performance.

What you will do

  • Collaborate with research and development teams to support design, development, and launch of new products.

  • Develop and maintain failure analysis procedures for instrument products, ensuring alignment with change management processes.

  • Analyze defective products, service data, and reports to identify trends and recommend corrective actions.

  • Execute advanced root cause investigations and evaluate solutions against product and component requirements.

  • Support product complaint investigations and field actions by analyzing data and providing engineering recommendations.

  • Maintain and analyze key performance metrics to support service operations and customer repair activities.

  • Apply statistical methods and engineering principles to assess product performance and process control.

  • Participate in audits and quality reviews, providing technical input and ensuring compliance with applicable standards.

What you need

Required

  • Bachelor's degree in Engineering

  • 6+ years of experience in engineering, quality, manufacturing, or technical roles within a regulated environment

  • Experience performing product failure analysis and root cause investigations

  • Experience supporting engineering changes or product lifecycle activities

Preferred

  • Bachelor's degree in Electrical Engineering or related discipline

  • Experience working in a regulated industry such as medical devices

  • Knowledge of electrical design, components, and systems

  • Experience applying statistical analysis tools and methods in engineering or quality environments

  • USN: $102,600 - $171,000 USD Annual
Travel Percentage: 10%Stryker Corporation is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to race, ethnicity, color, religion, sex, gender identity, sexual orientation, national origin, disability, or protected veteran status. Stryker is an EO employer - M/F/Veteran/Disability.Stryker Corporation will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or applicants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor's legal duty to furnish information.

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