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Senior Process Development Engineer Jobs in Comstock Park, MI

DISHER

Senior Process Controls Engineer

Grand Rapids, MI · On-site

$93K - $122K/yr

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a ... Strong background with PLC/HMI development, testing, commissioning, and troubleshooting

Hutchinson

Sr Product Dev Engineer

Grand Rapids, MI · On-site

Lead Design for Manufacturing (DFM) process on all projects from RFQ to Production Launch to insure ... To encourage applied research and development with the engineering team and to foster product and ...

Hutchinson

Sr Product Dev Engineer

Grand Rapids, MI · On-site

Lead Design for Manufacturing (DFM) process on all projects from RFQ to Production Launch to insure ... To encourage applied research and development with the engineering team and to foster product and ...

pregis

Product Development Engineer

Grand Rapids, MI · On-site

Product Development Engineer Anderson, SC Position Description Reporting to the VP of Technology ... Lead troubleshooting of process and formulation issues, root cause definition Materials and ...

Pregis

Product Development Engineer

Grand Rapids, MI · On-site

Product Development Engineer Anderson, SC Position Description Reporting to the VP of Technology ... Lead troubleshooting of process and formulation issues, root cause definition Materials and ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Comstock Park, MI

Senior Process Development Engineer information

See Comstock Park, MI salary details

$63K

$101.7K

$143.2K

How much do senior process development engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for senior process development engineer in Comstock Park, MI is $101,746.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,400.00 and $113,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Comstock Park, MI?

For Senior Process Development Engineer jobs in Comstock Park, MI, the most frequently searched job titles are:

What cities near Comstock Park, MI are hiring for Senior Process Development Engineer jobs?

Cities near Comstock Park, MI with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you

Sr. Process Engineer

Oliver Healthcare Packaging

Grand Rapids, MI • On-site

$99K - $129K/yr

Full-time

Re-posted 18 days ago

Job description

Position Summary
The Process Engineer will continuously improve the safety, quality, and efficiency of the plant's manufacturing processes in order to meet or exceed customer expectations. Responsible for leadership and to ensure priorities and performance are aligned with the company's strategic direction.
A technical and hands-on position requiring work in individual and team settings, contributing to all aspects of corporate efficiency and continuity. Project management, needs analysis, design review, testing, implementation, validation, and ongoing support of systems solutions.
Primary Responsibilities / Essential Function
Safety
  • Ensure that new and existing manufacturing equipment modifications are designed to minimize safety hazards. Ensure that all manufacturing equipment is operated in the safest possible manner.

  • Ensure that manufacturing and converting processes incorporate safe work practice and limit the risk of ergonomic injury.

Quality
  • Design new systems and processes to deliver Six Sigma process capability levels. Improve existing process capability levels through thoughtful analysis and investments in new equipment and upgrades to existing processes.

  • Work closely with the Technical and Operations teams to validate new manufacturing equipment, including installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ).

  • Leverage the company's systems and standards for procedures, work instructions, document management, and employee training.

  • Ensure quality problems are quickly identified, contained, eliminated, and prevented from recurring.

  • Respond to customer complaints through the disciplined application of the company's CA/PA procedure. Contain potential problems, investigate causes, implement solutions and prevent the problem from recurring. Ensure that approach and results are communicated to the customer.

Process
  • Coordinate the efficient and effective specification, procurement and installation of new equipment and upgrades with suppliers and sub-contractors.

  • Provide manufacturing insight and project deliverables to new or modified product projects and ensure timely transition into manufacturing, with consideration to robust design, cost effectiveness and process validation.

  • Drive Overall equipment effectiveness (OEE) to best-in-class levels through targeted improvement and process control efforts, including work standards, robust training, statistical process control, error-proofing, rapid changeover methods, and thoughtful scheduling.

  • Identify, deploy and report critical process control and monitoring methodologies.

  • Support, monitor and improve factory preventive maintenance procedures and results; seek and act on gaps or improvement opportunities.

  • Identify, justify, execute and report structural cost reductions to improve quality and cost performance including automation opportunities, alternate process selections and qualification, and defect reduction.

  • Ensure that customer specifications are efficiently and effectively translated into a functional work order and capable manufacturing process. Provide key engineering oversight to manufacturing change management activities through execution and reporting of accurate, thorough and insightful test plans, protocols and reports consistent with company SOPs.

  • Oversee engineering documentation and specification preparation, submission and approval to ensure accuracy and completeness. Write/update work instructions, procedures, calibration instructions, and test procedures as required.

  • Work cross functionally to provide the information needed to maintain accurate Engineering Masters and Quality Documentation.

  • Lead and report progress of key projects using appropriate methodologies and sound engineering approach to ensure continuous and quantum improvement.

Basic Qualifications
Education:
  • B.S. in Mechanical, Electrical, Manufacturing Engineering or closely related field

Experience:
  • Experience -

  • Process Engineer - 1 - 4 years

  • Sr. Process Engineer - 5+ years

Other Requirements:
  • Strong technical and mechanical skills including pneumatics, electrical controls, PLC programming.

  • Project Management experience

  • Experience with electronic and information systems including network communications, vision systems, and other data collection systems.

  • Skilled communicator with strong speaking/presenting and technical writing skills.

  • 2D and 3D CAD experience desired (AutoCAD 2D and Solidworks 3D preferred).

  • Knowledge and experience in cGMP; knowledge of QSRs, and ISO 13485 desirable.

  • Skilled in data analysis including manufacturing statistical concepts.

  • Solid Microsoft Office skills and experience in enterprise applications.

Preferred Qualifications
Education and/or Experience:
  • B.S. degree

  • 3-5 years minimum experience in closely related function

Working Conditions
  • Prolonged periods of sitting at a desk and working on a computer.

  • Manufacturing environment.

  • Must be able to lift up to 50lbs.

  • Various levels of gowning are required.

Special Requirements
  • Ability to travel (US and internationally)

  • Ability to work evenings and/or weekends

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