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Senior Process Engineer Jobs in Grand Rapids, MI

Cascade Engineering

Process Engineer

Grand Rapids, MI · On-site

$70K - $104K/yr

Scope of Responsibility As a Process Engineer, you'll be at the heart of our manufacturing operation-leading the injection molding function and driving the performance that keeps our plant running at ...

RXinsider LTD.

Process Engineer

Grand Rapids, MI · On-site

$80 - $100/hr

Assume full responsibility for various Process Engineering projects as assigned. Projects will focus on improvements to safety, yields, quality, cost effectiveness, and throughput. Projects may ...

Cascade Engineering

Process Engineer

Grand Rapids, MI · On-site

$70K - $104K/yr

Scope of Responsibility As a Process Engineer, you'll be at the heart of our manufacturing operation-leading the injection molding function and driving the performance that keeps our plant running at ...

Actalent

Process Engineer

Grand Rapids, MI

$74K - $104K/yr

Process Engineer As a Process Engineer, you will be pivotal to the manufacturing operations, leading the injection molding function and driving performance to ensure the plant operates at its best.

Actalent

Process Engineer

Grand Rapids, MI · On-site

$74K - $104K/yr

Process Engineer As a Process Engineer, you will be pivotal to the manufacturing operations, leading the injection molding function and driving performance to ensure the plant operates at its best.

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Senior Process Engineer information

See Grand Rapids, MI salary details

$72K

$116.3K

$163.8K

How much do senior process engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior process engineer in Grand Rapids, MI is $116,322.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $129,200.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Grand Rapids, MI?

The most popular types of Process Engineer jobs in Grand Rapids, MI are:

What are popular job titles related to Senior Process Engineer jobs in Grand Rapids, MI?

For Senior Process Engineer jobs in Grand Rapids, MI, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Grand Rapids, MI look for?

The top searched job categories for Senior Process Engineer jobs in Grand Rapids, MI are:

What cities near Grand Rapids, MI are hiring for Senior Process Engineer jobs?

Cities near Grand Rapids, MI with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Grand Rapids, MI as of September 2026, with employment types broken down into 1% As Needed, 75% Full Time, 21% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $116,322 per year, or $55.9 per hour.

Sr. Process Engineer

Oliver Healthcare Packaging

Grand Rapids, MI • On-site

$99K - $129K/yr

Full-time

Re-posted 25 days ago

Job description

Position Summary
The Process Engineer will continuously improve the safety, quality, and efficiency of the plant's manufacturing processes in order to meet or exceed customer expectations. Responsible for leadership and to ensure priorities and performance are aligned with the company's strategic direction.
A technical and hands-on position requiring work in individual and team settings, contributing to all aspects of corporate efficiency and continuity. Project management, needs analysis, design review, testing, implementation, validation, and ongoing support of systems solutions.
Primary Responsibilities / Essential Function
Safety
  • Ensure that new and existing manufacturing equipment modifications are designed to minimize safety hazards. Ensure that all manufacturing equipment is operated in the safest possible manner.

  • Ensure that manufacturing and converting processes incorporate safe work practice and limit the risk of ergonomic injury.

Quality
  • Design new systems and processes to deliver Six Sigma process capability levels. Improve existing process capability levels through thoughtful analysis and investments in new equipment and upgrades to existing processes.

  • Work closely with the Technical and Operations teams to validate new manufacturing equipment, including installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ).

  • Leverage the company's systems and standards for procedures, work instructions, document management, and employee training.

  • Ensure quality problems are quickly identified, contained, eliminated, and prevented from recurring.

  • Respond to customer complaints through the disciplined application of the company's CA/PA procedure. Contain potential problems, investigate causes, implement solutions and prevent the problem from recurring. Ensure that approach and results are communicated to the customer.

Process
  • Coordinate the efficient and effective specification, procurement and installation of new equipment and upgrades with suppliers and sub-contractors.

  • Provide manufacturing insight and project deliverables to new or modified product projects and ensure timely transition into manufacturing, with consideration to robust design, cost effectiveness and process validation.

  • Drive Overall equipment effectiveness (OEE) to best-in-class levels through targeted improvement and process control efforts, including work standards, robust training, statistical process control, error-proofing, rapid changeover methods, and thoughtful scheduling.

  • Identify, deploy and report critical process control and monitoring methodologies.

  • Support, monitor and improve factory preventive maintenance procedures and results; seek and act on gaps or improvement opportunities.

  • Identify, justify, execute and report structural cost reductions to improve quality and cost performance including automation opportunities, alternate process selections and qualification, and defect reduction.

  • Ensure that customer specifications are efficiently and effectively translated into a functional work order and capable manufacturing process. Provide key engineering oversight to manufacturing change management activities through execution and reporting of accurate, thorough and insightful test plans, protocols and reports consistent with company SOPs.

  • Oversee engineering documentation and specification preparation, submission and approval to ensure accuracy and completeness. Write/update work instructions, procedures, calibration instructions, and test procedures as required.

  • Work cross functionally to provide the information needed to maintain accurate Engineering Masters and Quality Documentation.

  • Lead and report progress of key projects using appropriate methodologies and sound engineering approach to ensure continuous and quantum improvement.

Basic Qualifications
Education:
  • B.S. in Mechanical, Electrical, Manufacturing Engineering or closely related field

Experience:
  • Experience -

  • Process Engineer - 1 - 4 years

  • Sr. Process Engineer - 5+ years

Other Requirements:
  • Strong technical and mechanical skills including pneumatics, electrical controls, PLC programming.

  • Project Management experience

  • Experience with electronic and information systems including network communications, vision systems, and other data collection systems.

  • Skilled communicator with strong speaking/presenting and technical writing skills.

  • 2D and 3D CAD experience desired (AutoCAD 2D and Solidworks 3D preferred).

  • Knowledge and experience in cGMP; knowledge of QSRs, and ISO 13485 desirable.

  • Skilled in data analysis including manufacturing statistical concepts.

  • Solid Microsoft Office skills and experience in enterprise applications.

Preferred Qualifications
Education and/or Experience:
  • B.S. degree

  • 3-5 years minimum experience in closely related function

Working Conditions
  • Prolonged periods of sitting at a desk and working on a computer.

  • Manufacturing environment.

  • Must be able to lift up to 50lbs.

  • Various levels of gowning are required.

Special Requirements
  • Ability to travel (US and internationally)

  • Ability to work evenings and/or weekends

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