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Senior Process Engineer Jobs in Frederick, MD (NOW HIRING)

Sr. Process Engineer

Frederick, MD · On-site

$103K - $133K/yr

As a Senior Process Engineer, you will be at the forefront of enhancing biopharmaceutical unit operations and automation. Your role is pivotal in selecting, designing, and implementing systems that ...

Sr Process Engineer II

Frederick, MD · On-site

$153K - $199K/yr

Expertise in process equipment and engineering, technology transfer or pharmaceutical manufacturing experience * Expertise in viral vector manufacturing is a plus * Cell culture, cell therapy or ...

Senior Process Analyst

Kearneysville, WV · On-site

$97K - $123K/yr

GovCIO is seeking a Senior Process Analyst to support a critical government computer system for the ... Azure DevOps, or ServiceNow). * Strong foundational understanding of diverse IT domains, user ...

Process Engineer

Westminster, MD · On-site

$85K - $95K/yr

Process Engineer/Direct Hire Location: Westminster, MD - Onsite position Pay: $85,000/year - $95, 000/year - (Depending on Experience) Direct Hire | Permanent Position US Citizenship REQUIRED Job ...

Process Engineer

Westminster, MD · On-site

$85K - $95K/yr

Process Engineer/Direct Hire Location: Westminster, MD - Onsite position Pay: $85,000/year - $95, 000/year - (Depending on Experience) Direct Hire | Permanent Position US Citizenship REQUIRED Job ...

Process Engineer This Process Engineer role supports the manufacturing of specialized thermal battery products used in highly regulated industries. You will join a small team of process engineers ...

Process Engineer This Process Engineer role supports the manufacturing of specialized thermal battery products used in highly regulated industries. You will join a small team of process engineers ...

Process Engineer This Process Engineer role supports the manufacturing of specialized thermal battery products used in highly regulated industries. You will join a small team of process engineers ...

We are seeking a detail-oriented and collaborative Process Engineer to support manufacturing and technical operations in a dynamic biotech environment. This role plays a key part in optimizing ...

We are seeking a detail-oriented and collaborative Process Engineer to support manufacturing and technical operations in a dynamic biotech environment. This role plays a key part in optimizing ...

We are seeking a detail-oriented and collaborative Process Engineer to support manufacturing and technical operations in a dynamic biotech environment. This role plays a key part in optimizing ...

- Process Engineer, Manufacturing Sciences & Technology, Cell Therapy Location: AstraZeneca, Rockville, MD Travel: Up to 15% domestic and international travel required Position Summary We are seeking ...

-Process Engineer, Manufacturing Sciences & Technology, Cell Therapy Location: AstraZeneca, Rockville, MD Travel: Up to 15%domesticand international travelrequired Position Summary We are seeking an ...

Stamping Process Engineer Department: Operations Reports To: Director of Advanced Manufacturing Location: Williamsport, MD Classification: Exempt, Full-Time Annual Salary: $100,000-$150,000 Position ...

Process Engineer -- Upstream / Downstream / Clean Utilities (Consultant) -- Contract Engagement: Valspec consultant placed onsite at a major biopharmaceutical manufacturing site in the Raleigh-Durham ...

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Showing results 1-20

Senior Process Engineer information

See Frederick, MD salary details

$74.6K

$120.4K

$169.5K

How much do senior process engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for senior process engineer in Frederick, MD is $120,422.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,400.00 and $133,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Frederick, MD? The most popular types of Process Engineer jobs in Frederick, MD are:
What are popular job titles related to Senior Process Engineer jobs in Frederick, MD? For Senior Process Engineer jobs in Frederick, MD, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Frederick, MD look for? The top searched job categories for Senior Process Engineer jobs in Frederick, MD are:
What cities near Frederick, MD are hiring for Senior Process Engineer jobs? Cities near Frederick, MD with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Frederick, MD as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $120,422 per year, or $57.9 per hour.
Sr. Process Engineer

Sr. Process Engineer

AstraZeneca

Frederick, MD • On-site

$103K - $133K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 10 days ago


AstraZeneca rating

8.4

Company rating: 8.4 out of 10

Based on 45 frontline employees who took The Breakroom Quiz

19th of 86 rated pharmaceutical


Job description

Our Frederick Manufacturing Center (FMC) creates life-changing medicines for people around the world and has been recognized by our local community as being a Top 50' Business in Frederick and awarded Frederick County's 'Best Place to Work'. This distinctive biologic manufacturing facility, with over 800 employees, makes a direct contribution to treating people with cancer, respiratory and autoimmune conditions across the globe. We work hard to deliver life-changing medicines to patients, and we take time to have fun and celebrate our accomplishments. From catered site festivities to competitive events, community outreach activities, environmental and wellness showcases and team-building functions, we take time to recognize our achievements and celebrate our diversity. We are dedicated to creating a culture of inclusion and collaboration and are committed to continuous learning by offering ongoing skill building and training for our staff. Fueled by our aspiration to deliver accelerated growth for our company and to make people's lives better, there's never been a more exciting time to join the team and shape the future of AstraZeneca Operations.

As a Senior Process Engineer, you will be at the forefront of enhancing biopharmaceutical unit operations and automation. Your role is pivotal in selecting, designing, and implementing systems that drive efficiency and compliance. You will tackle technical challenges, optimize equipment, and lead change controls, all while supporting continuous improvement initiatives. Your expertise ensures adherence to regulatory standards and contributes to the overall success of our operations.

Accountabilities

- System Implementation & Optimization: Lead the selection and design of new or replacement systems. Identify root causes of deviations and implement corrective actions.
- Project Leadership: Manage projects and initiatives, ensuring timely delivery within budget and quality goals. Lead change controls related to equipment and systems.
- Technical Expertise: Provide technical support during cGMP audits and train manufacturing staff on equipment operations. Own critical documentation and maintenance procedures.
- Operational Excellence: Lead or support FAT, SAT, commissioning, and validation activities. Contribute to Lean initiatives and improve workplace safety and quality.
- Stakeholder Engagement: Work cross-functionally and interact with vendors, contractors, and diverse project teams. Apply excellent communication skills to influence and negotiate effectively.

Essential Skills/Experience

- Bachelor's in science
- Expertise: Extensive experience with biopharmaceutical unit operations, PLC, DCS, and advanced understanding of engineering principles.
- Problem-Solving: Proven ability to solve complex technical issues. Experience with root cause analysis and process improvements.
- Leadership: Experience leading teams or cross-functional projects. Ability to manage multiple priorities and projects in a matrix environment.
- Communication: Strong interpersonal skills to convey complex concepts and build productive relationships across departments.
- Systems Proficiency: Skilled in SAP, TrackWise, CAD, document management systems, and SharePoint.
- Industry Experience: 3-5+ years

Desirable Skills/Experience

- Bachelor's in Engineering
- Subject matter expertise in upstream or downstream production areas, such as incubators, bioreactors, centrifuges, chromatography columns, and freeze/thaw processes.
- Master's degree

At AstraZeneca, we are driven by a commitment to quality that goes beyond compliance. Our work is valued and impactful, with a focus on innovation and patient-centricity. We empower our teams to make decisions that prioritize patient outcomes, supported by a science-led approach. Our inclusive community fosters collaboration across functions and regions, providing opportunities for growth and exposure to cutting-edge technologies. Join us in making a real difference in patients' lives through our Total Quality culture.

Ready to take the next step in your career? Apply now to join our team at AstraZeneca!

The annual base pay (or hourly rate of compensation) for this position ranges from $97,372.00 to $146,058.00 Hourly and salaried non-exempt employees will also be paid overtime pay when working qualifying overtime hours. Base pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. In addition, our positions offer a short-term incentive bonus opportunity; eligibility to participate in our equity-based long-term incentive program (salaried roles), to receive a retirement contribution (hourly roles), and commission payment eligibility (sales roles). Benefits offered included a qualified retirement program [401(k) plan]; paid vacation and holidays; paid leaves; and, health benefits including medical, prescription drug, dental, and vision coverage in accordance with the terms and conditions of the applicable plans. Additional details of participation in these benefit plans will be provided if an employee receives an offer of employment. If hired, employee will be in an "at-will position" and the Company reserves the right to modify base pay (as well as any other discretionary payment or compensation program) at any time, including for reasons related to individual performance, Company or individual department/team performance, and market factors.

Date Posted

15-Jul-2026

Closing Date

21-Jul-2026

Our mission is to build an inclusive environment where equal employment opportunities are available to all applicants and employees. In furtherance of that mission, we welcome and consider applications from all qualified candidates, regardless of their protected characteristics. If you have a disability or special need that requires accommodation, please complete the corresponding section in the application form.


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