1

Senior Process Engineer Jobs in Frederick, MD (NOW HIRING)

Sr. Quality Engineer

Leesburg, VA · On-site

$95K - $110K/yr

Sr. Quality Engineer VB Spine Leesburg, Virginia, United States About this position Senior Quality ... Execute quality initiatives that support compliance and drive process improvements * Support the ...

Senior DevSecOps Engineer

Gaithersburg, MD · On-site

$114K - $156K/yr

Senior DevSecOps Platform Engineer Leidos is seeking Senior DevSecOps Platform Engineers to join ... management processes, operational guidance, and platform governance documentation. * Mentor ...

Senior DevSecOps Engineer

Gaithersburg, MD · Remote

$112K - $155K/yr

Senior DevSecOps Platform Engineer Leidos is seeking Senior DevSecOps Platform Engineers to join ... management processes, operational guidance, and platform governance documentation. * Mentor ...

Senior DevSecOps Engineer

Gaithersburg, MD · On-site

$114K - $156K/yr

Senior DevSecOps Platform Engineer Leidos is seeking Senior DevSecOps Platform Engineers to join ... management processes, operational guidance, and platform governance documentation. * Mentor ...

Prepare documentation for production processes including manufacturing work instructions, standard operating procedures; and job travelers. * Provide engineering support for pre and post production ...

Senior Quality Engineer

Germantown, MD · On-site

$101K - $131K/yr

Senior Quality Engineer Location: Germantown, MD, US, 20876 Job ID: 114766 DRS RADA Technologies, a ... Responsible for driving process and product improvement initiatives across multiple functional ...

Senior Systems Engineer

Rockville, MD · On-site

$131K - $237K/yr

As the Senior System Engineer, you will perform and manage the full spectrum of systems engineering ... Help to define processes for technical platforms, system specifications, input/output and working ...

Senior Systems Engineer

Gaithersburg, MD · On-site

$131K - $237K/yr

As the Senior System Engineer, you will perform and manage the full spectrum of systems engineering ... Help to define processes for technical platforms, system specifications, input/output and working ...

Senior Systems Engineer

Rockville, MD · On-site

$131K - $237K/yr

As the Senior System Engineer, you will perform and manage the full spectrum of systems engineering ... Help to define processes for technical platforms, system specifications, input/output and working ...

Senior Systems Engineer

Gaithersburg, MD · On-site

$131K - $237K/yr

As the Senior System Engineer, you will perform and manage the full spectrum of systems engineering ... Help to define processes for technical platforms, system specifications, input/output and working ...

Sr. Quality Engineer

Hagerstown, MD · On-site

$87K - $119K/yr

The Senior Quality Engineer will design complex new processes, re-engineer existing processes, and implement sustainable process improvements that meet safety, quality, delivery, and business ...

Sr. Quality Engineer

Hagerstown, MD · On-site

$87K - $119K/yr

The Senior Quality Engineer will design complex new processes, re-engineer existing processes, and implement sustainable process improvements that meet safety, quality, delivery, and business ...

Showing results 41-60

Senior Process Engineer information

See Frederick, MD salary details

$74.6K

$120.4K

$169.5K

How much do senior process engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for senior process engineer in Frederick, MD is $120,422.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,400.00 and $133,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Frederick, MD?

The most popular types of Process Engineer jobs in Frederick, MD are:

What are popular job titles related to Senior Process Engineer jobs in Frederick, MD?

For Senior Process Engineer jobs in Frederick, MD, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Frederick, MD look for?

The top searched job categories for Senior Process Engineer jobs in Frederick, MD are:

What cities near Frederick, MD are hiring for Senior Process Engineer jobs?

Cities near Frederick, MD with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Frederick, MD as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $120,422 per year, or $57.9 per hour.

Director, Process Safety (SHE)

Gaithersburg, MD • On-site

AstraZeneca
Pharmaceutical Product Wholesalers • 10K+ employees

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 19 hours ago


Key responsibilities

  • Lead the development and implementation of global process safety strategies and standards.

  • Partner with operational, commercial, and R&D teams to eliminate hazards and improve risk controls.

  • Drive continuous improvement in process safety frameworks, standards, and practices across the organization.


AstraZeneca rating

8.4

Company rating: 8.4 out of 10

Based on 45 frontline employees who took The Breakroom Quiz


Job description

Director, Process Safety
Location: Gaithersburg, MD or Willmington, DE
Function: Global SHE (Safety, Health & Environment)
Why This Role Matters
As one of the architects of AstraZeneca's global Process Safety strategy, you will reshape our global safety culture, influence senior executives, and accelerate our transition to pioneering digital, human-centric, and design-for-safety practices. Your work will not only protect people, it will directly enable AstraZeneca's ability to deliver medicines safely, sustainably, and at scale.
If you want to leave a lasting legacy across a global enterprise, this is your opportunity.
About the Role
The Global Director of Process Safety will provide visionary leadership and set the global strategy for Process Safety. This highly visible role will lead the transformation and continuous improvement programs that protect colleagues and drive innovation across the company. This role will engage with all levels of the organization influencing executive stakeholders and operational teams alike. The role will work with functional and regional leadership teams to deliver a proactive approach focusing on eliminating risk at the source, implementing robust controls and promoting a strong process safety culture, ensuring leaders understand the difference between occupational safety and process safety and remain focused on low-frequency, high-consequence risks. Through collaboration with a Global team of subject matter experts in safety, health and environment, leveraging premier technology, and data driven insights the role will provide continuous improvement for a safer, more sustainable workplace
Scope, Governance & Decision Rights
Global Span & Authority
  • Enterprise-wide remit across all AstraZeneca Operations, R&D sites, engineering projects, and commercial environments.
  • Authority to set global Process Safety and SIF standards, expectations, and minimum technical requirements.
  • Strategic decision rights on global policies, frameworks, and risk controls.

Reporting Line
  • Reports to the Senior Director, Global SHE (Safety, Health & Environment).

Team Leadership
  • Oversight of cross-functional working groups, networks, and communities of practice.

Budget Accountability
  • Decision-making input on capital projects and safety-critical expenditures.

What You Can Expect at AstraZeneca
  • A purposeful culture where safety is a strategic priority, not a compliance activity
  • Opportunities to influence the organization at the highest levels of the
  • Support to innovate, reimagine, and design future-focused risk-reduction systems
  • Global career growth and exposure across Operations, Science, and Engineering
  • A collaborative environment where bold thinking is encouraged

Key Accountabilities
  • Influence and lead enterprise-wide risk reduction by partnering across Operations, Commercial, and R&D to eliminate hazards and apply the hierarchy of controls to high-risk activities.

  • Drive global process safety excellence by setting standards, embedding best practices, and continuously improving frameworks for high-hazard work and management of change (MOC).

  • Champion innovation and digital advancement by deploying data-driven insights and emerging technologies to strengthen process safety and decision-making.

  • Build and leverage influential networks internally and externally to accelerate adoption of technical solutions and elevate industry-leading practices.

  • Strengthen safety culture and performance by challenging normalization of deviation, promoting psychological safety, and enabling transparent, blameless reporting and learning.

  • Deliver assurance, capability, and continuous improvement through KPIs, incident investigation leadership, audit support, competency development, and integration of safety-by-design and emergency preparedness.

Minimum Qualifications
  • Bachelor's degree in engineering, science, or related field, or equivalent senior-level Process Safety experience.
  • 8+ years of senior SHE leadership experience with proven global scope and achievement in high-hazard environments.
  • Deep expertise in Process Safety and major hazards legislation, with advanced understanding of PHA, LOPA, Bowtie, and hazardous area classification to lead global technical governance.
  • Practical knowledge of hazardous area classification and requirements electrical and mechanical equipment in hazardous areas
  • 8+ years leading or overseeing high-risk or high-hazard work programs across multi-site or global operations.
  • Competent in risk analysis techniques: PHA, What-if, Bow Tie analysis, LOPA etc.
  • Demonstrated capability to influence senior executives and drive enterprise-level transformation.
  • Strong leadership presence with the ability to inspire, motivate, and unify global teams.
  • Proven experience leading global programs, budgets, and cross-functional stakeholders.
  • Willingness to travel internationally.

Desired Qualifications
  • Advanced Degree: Masters + STEM
  • Advanced professional certifications (e.g., CSP, CCPS, PE, or equivalent global credentials).
  • Executive-level communication and storytelling skills, with the ability to influence senior leaders on complex risk topics.
  • Experience engaging with regulatory authorities across multiple international jurisdictions.
  • Familiarity with emerging process safety technologies (AI/ML analytics, sensing technologies, digital twins) and Human & Organizational Performance research.
  • Demonstrated experience leading global transformation or safety-culture change programs.
  • Experience integrating Process Safety into Engineering and major capital project design.
  • Proven ability to build global capability frameworks, training programs, and technical competency development.
  • Success navigating and influencing in highly matrixed, multicultural global environments.

Pay Transparency/ On-Site Office policy
The annual base pay for this position ranges from $175,572- $213,538 USD
Annual. Hourly and salaried non-exempt employees will also be paid overtime pay when working qualifying overtime hours. Base pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. In addition, our positions offer a short-term incentive bonus opportunity; eligibility to participate in our equity-based long-term incentive program (salaried roles), to receive a retirement contribution (hourly roles), and commission payment eligibility (sales roles). Benefits offered included a qualified retirement program [401(k) plan]; paid vacation and holidays; paid leaves; and, health benefits including medical, prescription drug, dental, and vision coverage in accordance with the terms and conditions of the applicable plans. Additional details of participation in these benefit plans will be provided if an employee receives an offer of employment. If hired, employee will be in an "at-will position" and the Company reserves the right to modify base pay (as well as any other discretionary payment or compensation program) at any time, including for reasons related to individual performance, Company or individual department/team performance, and market factors.
When we put unexpected teams in the same room, we unleash bold thinking with the power to inspire life-changing medicines. In-person working gives us the platform we need to connect, work at pace, and challenge perceptions. That's why we work, on average, a minimum of three days per week from the office. But that doesn't mean we're not flexible. We balance the expectation of being in the office while respecting individual flexibility. Join us in our unique and ambitious world.
At AstraZeneca, we are driven by our commitment to deliver accelerated growth for AstraZeneca and make people's lives better. We thrive in our often-intense environment by seeking out new challenges and working towards innovative solutions. Here you can build a long-term career with global knowledge opportunities while positively impacting local communities.
Ready to step up? Apply now to join our team!
Date Posted
17-Jun-2026
Closing Date
Our mission is to build an inclusive environment where equal employment opportunities are available to all applicants and employees. In furtherance of that mission, we welcome and consider applications from all qualified candidates, regardless of their protected characteristics. If you have a disability or special need that requires accommodation, please complete the corresponding section in the application form.

What AstraZeneca employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom


AstraZeneca logo

About AstraZeneca

Sourced by ZipRecruiter

AstraZeneca is a global, science-led, patient-focused biopharmaceutical company that focuses on the discovery, development and commercialization of prescription medicines for some of the world's most serious diseases. But we're more than one of the world's leading pharmaceutical companies. A place built on courage, curiosity and collaboration - we make bold decisions driven by patient outcomes. Empowered to lead at every level, free to ask questions and take smart risks that write the next chapter for our pipeline and Oncology team. Make a meaningful impact that brings real benefits to society. By applying your knowledge of data, you will help to redefine our industry and ultimately save lives. Work with experts who share a common goal: to accelerate the potential of medicines and the science of tomorrow.

Industry

Pharmaceutical product wholesalers and pharmaceutical and medicine manufacturing

Company size

10,000+ Employees

Headquarters location

Cambridge, Cambridgeshire, GB