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Senior Process Engineer Jobs in Frederick, MD (NOW HIRING)

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Address production issues, provide corrective solutions, and implement process improvements.

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Address production issues, provide corrective solutions, and implement process improvements.

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Address production issues, provide corrective solutions, and implement process improvements.

Actalent

Senior Engineer - Autonomy

Frederick, MD

$103K - $142K/yr

Senior Engineer - Autonomy The Senior Engineer - Autonomy designs, develops, and integrates ... Implement and refine motion planning, perception, computer vision, and sensor processing algorithms ...

VB Spine

Sr. Quality Engineer

Leesburg, VA · On-site

$95 - $110/hr

Sr. Quality Engineer VB Spine Leesburg, Virginia, United States About this position Senior Quality ... Execute quality initiatives that support compliance and drive process improvements * Support the ...

Leidos

Senior DevSecOps Engineer

Gaithersburg, MD · Remote

$112K - $155K/yr

Senior DevSecOps Platform Engineer Leidos is seeking Senior DevSecOps Platform Engineers to join ... management processes, operational guidance, and platform governance documentation. * Mentor ...

Via Logic LLC

Senior DevSecOps Engineer

Gaithersburg, MD · On-site

$108 - $195/hr

Senior DevSecOps Platform Engineer Leidos is seeking Senior DevSecOps Platform Engineers to join ... management processes, operational guidance, and platform governance documentation. * Mentor ...

WSC WSC, Inc

Sr. Software Development Engineer

Frederick, MD · On-site

$110 - $135/hr

Sr. Software Development Engineer As our Sr. Software Development Engineer you will be our senior ... If you require accommodation during the recruitment process, please contact Talent Acquisition. For ...

New

ACDi

Senior Manufacturing Engineer

Frederick, MD · On-site

$130K - $140K/yr

Prepare documentation for production processes including manufacturing work instructions, standard operating procedures; and job travelers. * Provide engineering support for pre and post production ...

Leonardo DRS

Senior Quality Engineer

Germantown, MD · On-site

$101.10 - $131.43/hr

Senior Quality Engineer Location: Germantown, MD, US, 20876 Job ID: 114766 DRS RADA Technologies, a ... Responsible for driving process and product improvement initiatives across multiple functional ...

Leidos

Senior Systems Engineer

Gaithersburg, MD · On-site

$131K - $237K/yr

As the Senior System Engineer, you will perform and manage the full spectrum of systems engineering ... Help to define processes for technical platforms, system specifications, input/output and working ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Frederick, MD

Senior Process Engineer information

See Frederick, MD salary details

$74.6K

$120.4K

$169.5K

How much do senior process engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior process engineer in Frederick, MD is $120,422.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,400.00 and $133,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Frederick, MD?

The most popular types of Process Engineer jobs in Frederick, MD are:

What are popular job titles related to Senior Process Engineer jobs in Frederick, MD?

For Senior Process Engineer jobs in Frederick, MD, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Frederick, MD look for?

The top searched job categories for Senior Process Engineer jobs in Frederick, MD are:

What cities near Frederick, MD are hiring for Senior Process Engineer jobs?

Cities near Frederick, MD with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Frederick, MD as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 20% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $120,422 per year, or $57.9 per hour.

Senior Commissioning Engineer

WB Engineers+Consultants

Rockville, MD • On-site

Full-time

Re-posted 28 days ago

Job description

Job Summary
The Senior Commissioning Engineer plays a pivotal role in ensuring the seamless pre-commissioning, commissioning, and start-up of building systems. This position is responsible for overseeing all aspects of commissioning activities, from initial screenings and operational studies to hands-on operation assistance, troubleshooting, and client training. The Senior Commissioning Engineer works closely with our MEP engineering design teams to verify that all drawings and documents adhere to commissioning requirements and standards. Regular monitoring and reporting of commissioning progress are essential duties, along with the rigorous review of criteria, specifications, and documentation related to each project.
Key responsibilities also include managing and approving multi-discipline commissioning processes, ensuring compliance with all relevant procedures, specifications, and project standards. The role oversees the installation and integration of commissioning supplies and systems, with a strong emphasis on safety practices and procedures throughout all phases of work. Regular audits of commissioning activities are conducted to verify adherence to environmental, quality, and safety requirements.
Primary Responsibilities
  • Lead pre-commissioning, commissioning, and start-up of building systems.
  • Participate in operational screenings, studies, and the preparation of operation write-ups.
  • Provide hands-on operation support, troubleshooting, and deliver client operation training.
  • Collaborate with project engineering and design teams to ensure drawings and documents meet commissioning requirements.
  • Monitor and report on commissioning progress on a regular basis.
  • Review and assess criteria, specifications, drawings, equipment submittals, and other project documentation.
  • Oversee multi-discipline teams in the execution of pre-commissioning and commissioning tasks.
  • Review and approve commissioning processes to maintain compliance with project procedures, specifications, and standards.
  • Supervise the installation and integration of commissioning supplies and systems.
  • Ensure strict adherence to safety procedures and practices at all times.
  • Audit commissioning activities to confirm compliance with environmental, quality, and safety standards

Qualifications
  • Bachelor's degree in Mechanical or Electrical Engineering.
  • Experience in operational and process design.
  • Familiarity with Monitoring-Based Commissioning (Cx) practices.
  • Proven expertise in applying HSE standards, leading start-up and commissioning teams, conducting operational classroom training, and maintaining HSE consistency onsite.
  • Strong ability to conduct and write comprehensive commissioning reports.
  • Willingness and ability to travel to various job sites as required including overnight.
  • Excellent communication and presentation skills for effective interaction with staff, project principals, and clients

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