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Senior Process Engineer Jobs in Chestertown, MD (NOW HIRING)

DAP is looking to hire Process Engineer for our Baltimore Plant. Responsibilities Provide process engineering support for raw materials, compounding, production, and packaging functions to improve ...

DAP is looking to hire Process Engineer for our Baltimore Plant. Responsibilities Provide process engineering support for raw materials, compounding, production, and packaging functions to improve ...

DAP is looking to hire Process Engineer for our Baltimore Plant. Responsibilities Provide process engineering support for raw materials, compounding, production, and packaging functions to improve ...

Process Engineer

Elkton, MD · On-site

$110K - $147K/yr

Process Engineer Req Id: 2145 State/Province: Maryland Business: Gore Fabrics Category: Engineering, Scientists & Technicians Sub-Category: Engineering Work Arrangement: On-site Posting Start Date: 8 ...

New

As a Manufacturing/Process Engineer, you will take on developing new and improving upon existing composite structures that are manufactured in the composite bonding area. Manufacturing/Process ...

PROCESS ENGINEER CO-OP SPRING 2027 (7.5 MONTHS) RIVERSIDE, MD Kick off a challenging and rewarding engineering career with Coty! Our Distribution Center Co-Op provides the opportunity to own a ...

PROCESS ENGINEER CO-OP SPRING 2027 (7.5 MONTHS) RIVERSIDE, MD Kick off a challenging and rewarding engineering career with Coty! Our Distribution Center Co-Op provides the opportunity to own a ...

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Senior Process Engineer information

See Chestertown, MD salary details

$71.6K

$115.6K

$162.8K

How much do senior process engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for senior process engineer in Chestertown, MD is $115,634.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,300.00 and $128,400.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Chestertown, MD are hiring for Senior Process Engineer jobs?

Cities near Chestertown, MD with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Chestertown, MD as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 13% Part Time, 10% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $115,634 per year, or $55.6 per hour.

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 5 days ago


Job description

DAP is looking to hire Process Engineer for our Baltimore Plant.

Responsibilities

Provide process engineering support for raw materials, compounding, production, and packaging functions to improve safety, and support the MS 168 continuous improvement process.

Production Support
Support daily production needs through process troubleshooting, experimentation and support for production requirements.

Continuous Improvement
Lead continuous improvement projects to reduce cost, increase material utilization, improve first time right, integrate new products/processes into production and reduce variation. Implement necessary changes and update all documentation (including drawings and SOP's) accordingly

Capital Plan
Coordinates with plant engineer to oversee capital projects necessary for the continued improvement and modernization of the plant. Ensure completion of projects within budgets.

Safety
Responsible for achieving and maintaining safety goals relative to the maintenance and engineering functions.  Responsible for safety devices, safe design, etc. of all equipment.  Administer process hazard analyses (PHA's) for identified materials, processes, and RHP Compliance

MS 168
Support the tier meeting process by the implementation and analysis of data collection and visual management systems.

Environmental Program reporting
Support the site's environmental program by assisting with reporting, compliance monitoring, and QA results in support of process engineering improvements.
Requirements:

  • Bachelor's degree in mechanical, Electrical, or Industrial engineering
  • 2+ years' experience in manufacturing environment. Six Sigma/lean manufacturing experience.
  • Understanding of process control methods, flowmeters, level monitors, and other process controls within a batch manufacturing process. 
  • Ability to read and interpret process drawings (process flow diagrams and P&ID's).  PLC with ladder logic analysis. 
  • Strong analytical and troubleshooting skills. 
  • PC usage with MS Office Suite (AutoCAD experience a plus), strong interpersonal skills, good communication skills both written and verbal.
     

Benefits:

  • Medical, Dental and Vision Insurance 
  • Company Provided Life Insurance
  • Paid Time Off (PTO)
  • Company-paid short-term and long-term disability
  • 401(k) plans
  • Employer-funded pension plan
  • Tuition Reimbursement
     

Pay Range

  • 75,000 to 90,000 per year.
     

About DAP

DAP is a market leading manufacturer, innovator and marketer of home repair and construction products including caulks, sealants, spray foam insulation, adhesives, and patch and repair products. DAP is part of RPM International Inc., a $7.3 billion, multinational company with subsidiaries that are world leaders in specialty coatings, sealants, building materials and related services.

You will find DAP products in the hands of professional painters, remodelers, builders, and do-it-yourselfers, and in 60,000 retail outlets, ranging from home centers and mass merchandisers to your local hardware, pro contractor channels and paint stores.  DAP's eight manufacturing and distribution facilities in the United States of America and Canada service North America and the world. 

At DAP, we hire the best people and give them a collaborative and rewarding work environment that empowers them to succeed!  We support associates in continuous professional growth and collaborate on the steps it takes to get to the next level in their careers.  Our associates enjoy a comprehensive benefits package including 401(k) with company match, pension, paid parental leave, competitive health insurance rates, employee stock purchase plan, tuition reimbursement, free wellness programs and more!  Learn more about DAP's history, culture and benefits at www.dap.com/careers/

DAP - On the job since 1865.