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Senior Process Engineer Jobs in Fort Mill, SC (NOW HIRING)

HSM

Sr Process Engineering Manager

Huntersville, NC · On-site

Lead Process Engineering Across Multiple Sites * Provide technical leadership and direction to Process and Manufacturing Engineering teams across multiple facilities. * Establish consistent ...

PPG Industries, Inc.

Process Engineer

Rock Hill, SC · On-site

We are seeking a skilled and motivated Process Engineer to join our dynamic chemical manufacturing team. Reporting directly to the Plant Manager , the Process Engineer will be responsible for ...

PPG

Process Engineer

Rock Hill, SC · On-site

We are seeking a skilled and motivated Process Engineer to join our dynamic chemical manufacturing team. Reporting directly to the Plant Manager , the Process Engineer will be responsible for ...

H.B. Fuller Company

Process Engineer

Charlotte, NC · On-site

The Process Engineer will play a critical role in supporting H.B. Fuller's Aerospace Manufacturing Center of Excellence in Charlotte, NC. This facility serves as the company's primary manufacturing ...

H.B Fuller

Process Engineer

Charlotte, NC

The Process Engineer will play a critical role in supporting H.B. Fuller's Aerospace Manufacturing Center of Excellence in Charlotte, NC. This facility serves as the company's primary manufacturing ...

IKO Industries, Ltd.

Process Engineer

Chester, SC · On-site

Process Engineer * THIS IS A SAFETY SENSITIVE POSITION* Job Summary: Reporting to plant engineering leadership, the successful candidate will be responsible for monitoring, controlling, and ...

Synthomer

Process Engineer

Chester, SC

What We're Looking For We are seeking a highly motivated, technically strong Process Engineer with ... for senior positions * 🚗 Company car or car allowance- varies by region and role * 🩺 Health ...

IKO Industries, Inc

Process Engineer

Chester, SC · On-site

Process Engineer * THIS IS A SAFETY SENSITIVE POSITION* Job Summary: Reporting to plant engineering leadership, the successful candidate will be responsible for monitoring, controlling, and ...

Salas O'Brien

Federal Process Engineer

Charlotte, NC · On-site

Federal Process Engineer At Salas O'Brien we tell our clients that we're engineered for impact. This passion for making a difference applies just as much to our team as it does to our projects. That ...

Synthomer

Process Engineer

Chester, SC · On-site

What We're Looking For We are seeking a highly motivated, technically strong Process Engineer with ... senior positions * 🚗 Company car or car allowance - varies by region and role * 🩺 Health ...

New-Indy Containerboard

Process Engineer

Catawba, SC · On-site

SUMMARY: A Process Engineer is responsible for optimizing manufacturing processes and systems by using their proficiencies to identify inefficiencies and make recommendations to improve safety ...

Koch Industries

Process Engineer

Richburg, SC · On-site

Your Job Guardian Glass is looking for a Process Engineer to join our team in Richburg, SC! With $60-80M in planned capital investment over the coming years, this is an opportunity to work on ...

NEW-INDY CATAWBA LLC

Process Engineer

Catawba, SC

SUMMARY: A Process Engineer is responsible for optimizing manufacturing processes and systems by using their proficiencies to identify inefficiencies and make recommendations to improve safety ...

Silfab Solar

Process Engineer

Fort Mill, SC · On-site

Summary of Position The Process Engineer is responsible for development of Standard Operating Procedures (SOP) and Standard Work Instructions (SWI), identifying and implementing improvement projects ...

Silfab Solar

Process Engineer

Fort Mill, SC · On-site

Summary of Position The Process Engineer is responsible for development of Standard Operating Procedures (SOP) and Standard Work Instructions (SWI), identifying and implementing improvement projects ...

THE NEW-INDY GROUP

Process Engineer

Catawba, SC · On-site

SUMMARY: A Process Engineer is responsible for optimizing manufacturing processes and systems by using their proficiencies to identify inefficiencies and make recommendations to improve safety ...

Silfab Solar

Process Engineer

Fort Mill, SC · On-site

Summary of Position The Process Engineer is responsible for development of Standard Operating Procedures (SOP) and Standard Work Instructions (SWI), identifying and implementing improvement projects ...

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Showing results 21-40

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Fort Mill, SC

Senior Process Engineer information

See Fort Mill, SC salary details

$65.9K

$106.4K

$149.8K

How much do senior process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior process engineer in Fort Mill, SC is $106,431.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,400.00 and $118,200.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Fort Mill, SC?

The most popular types of Process Engineer jobs in Fort Mill, SC are:

What are popular job titles related to Senior Process Engineer jobs in Fort Mill, SC?

For Senior Process Engineer jobs in Fort Mill, SC, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Fort Mill, SC look for?

The top searched job categories for Senior Process Engineer jobs in Fort Mill, SC are:

What cities near Fort Mill, SC are hiring for Senior Process Engineer jobs?

Cities near Fort Mill, SC with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Fort Mill, SC as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $106,431 per year, or $51.2 per hour.

Sr Process Engineering Manager

HSM

Huntersville, NC • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 5 days ago

HSM Solutions rating

6.5

Company rating: 6.5 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

412th of 495 rated machine equipment manufacturers

Job description

About Us
HSM Company History | HSM HEART Company Values | Who is HSM to our customers?
Founded in 1944, HSM is a third generation, privately held company with a rich history of innovation and a commitment to our people. With 25 locations across the U.S. and corporate headquarters in Hickory, NC and Huntersville, NC, we specialize in manufacturing components for furniture, bedding, transportation, packaging, automotive, and healthcare industries. Our expertise also includes designing and building automated production machinery. HSM products from sofa springs to swimming pool noodles and bus seats, touch everyday life in countless ways.
At HSM, our success is built on our people. We foster a culture of teamwork, innovation, and shared success. If you're looking for a meaningful place to grow and make an impact, we want to hear from you!
What You Will Do
  • Lead Process Engineering Across Multiple Sites
    • Provide technical leadership and direction to Process and Manufacturing Engineering teams across multiple facilities.
    • Establish consistent engineering methods, documentation, performance metrics, and best practices.
    • Strengthen process capability and manufacturing performance across the division.
    • Mentor engineering professionals and build a strong, collaborative technical organization.
  • Improve Manufacturing Processes
    • Develop, validate, optimize, and standardize processes across metal fabrication, welding, foam, cut-and-sew, and final assembly operations.
    • Improve safety, quality, throughput, labor utilization, equipment performance, and overall manufacturing efficiency.
    • Lead structured root-cause investigations using engineering analysis and data-driven decision-making.
    • Advance line balancing, capacity planning, workstation design, material flow, tooling, fixtures, and ergonomic improvements.
    • Drive measurable reductions in scrap, cycle time, waste, and manufacturing cost.
  • Lead New Product and Process Launches
    • Guide manufacturing-readiness activities from early concept through start of production.
    • Lead and support APQP deliverables, including process flow diagrams, PFMEAs, control plans, manufacturing validation, Run-at-Rate, and PPAP submissions.
    • Partner with Product Development to improve design for manufacturability, design for assembly, and production scalability.
    • Coordinate prototype builds, manufacturing trials, engineering validation, production transfers, and structured launch reviews.
  • Advance Automation and Manufacturing Technology
    • Partner with Controls Engineering to implement equipment upgrades, automation solutions, manufacturing technologies, and capital projects.
    • Support robotics, PLC-controlled equipment, vision systems, automated inspection, data collection, production analytics, and Industry 4.0 initiatives.
    • Participate in equipment evaluation, selection, commissioning, startup, and performance monitoring.
  • Drive Operational Excellence
    • Lead Lean Manufacturing, Kaizen, Six Sigma, VAVE, and structured problem-solving initiatives.
    • Improve OEE, process capability, and manufacturing performance across multiple facilities.
    • Apply statistical analysis, SPC, Design of Experiments, and other engineering methodologies to solve complex operational challenges.
    • Prioritize projects based on customer needs, operational performance, financial impact, and long-term business strategy.

What You Bring
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical discipline; master's degree preferred.
  • At least eight years of progressive manufacturing or process engineering experience.
  • At least five years of engineering leadership experience.
  • Demonstrated success leading teams or engineering initiatives across multiple manufacturing facilities.
  • Experience in automotive, commercial transportation, specialty vehicle, recreational vehicle, or Tier 1/Tier 2 manufacturing strongly preferred.
  • Broad manufacturing-process expertise, including metal fabrication, MIG and laser welding, foam, cut-and-sew, and mechanical assembly.
  • Experience with tooling, fixtures, process validation, line balancing, capacity planning, material flow, and ergonomics.
  • Working knowledge of PLC-controlled equipment, robotics, automation systems, and advanced manufacturing technologies.
  • Strong knowledge of ISO 9001; experience with IATF 16949, VDA 6.3, and automotive customer-specific requirements preferred.
  • Experience with APQP, PPAP, PFMEA, control plans, process flow diagrams, MSA, SPC, Run-at-Rate, and pre-launch activities.
  • Strong communication, presentation, project-management, and stakeholder-influence skills.
  • A proven ability to develop engineering talent and build high-performing teams.

Travel
  • This position requires up to 30% travel to support manufacturing facilities, customer and supplier locations, production launches, audits, and strategic engineering initiatives.

Why Join Us
  • Health & Wellness: Affordable medical, dental, and vision insurance plans, including an innovative global healthcare option for qualified participants.
  • Retire: 401(k) with company match, fully vested from day one.
  • Paid Time Off: Competitive PTO: 3 Weeks of Vacation + 9 company paid holidays.
  • On-Site Medical Clinics: Free for you and covered dependents.
  • Teladoc: 24/7 access with no copay.
  • Professional Development: Tuition reimbursement, professional development assistance and career growth opportunities.
  • Discounts: Enjoy discounts with HSM partners, including Dollywood Parks & Resort, Verizon Wireless, and more.

EEOC
At HSM, we believe that our diversity creates a productive workplace. All qualified candidates will receive consideration for employment without regard to age, race, creed, color, religion, sex, national origin, ancestry, marital status, affectionate or sexual orientation, gender identity or expression, or protected veteran status and will not be discriminated against on the basis of disability.
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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