ZipRecruiter

Log In

1

Senior Process Engineer Jobs in Darlington, SC (NOW HIRING)

Thermo Fisher Scientific

Process Engineer

Florence, SC · On-site

Process Engineer (Fully Onsite) As part of the Thermo Fisher Scientific team, you'll discover ... Under the direction of manager or senior engineer, assist the Engineering and Manufacturing groups ...

Compunnel

Senior Systems Electrical Engineer

Florence, SC · On-site

$103K - $135K/yr

JOB SUMMARY This position is for a Senior Electrical engineer who provides system engineering ... process is desired. Key Responsibilities Requirements management System integration studies and ...

System One

Mid-Senior Mechanical Engineers

Hartsville, SC · Remote

$107K - $141K/yr

Job Title: Senior Mechanical Engineer (E4/E5) Company: System One Location: Remote or Onsite ... Support engineering change processes and ensure compliance with nuclear standards * Participate in ...

System One

Mid-Senior Mechanical Engineers

Hartsville, SC · Remote

$107K - $141K/yr

Senior Mechanical Engineer (E4/E5) Company: System One Location: Remote Position Type: Long-Term ... Support engineering change processes and ensure compliance with nuclear standards * Participate in ...

System One

Mid-Senior Mechanical Engineers

Hartsville, SC · Remote

$107K - $141K/yr

Senior Mechanical Engineer (E4/E5) Company: System One Location: Remote Position Type: Long-Term ... Support engineering change processes and ensure compliance with nuclear standards * Participate in ...

System One

Mid-Senior Mechanical Engineers

Hartsville, SC · Remote

$107K - $141K/yr

Senior Mechanical Engineer (E4/E5) Company: System One Location: Remote Position Type: Long-Term ... Support engineering change processes and ensure compliance with nuclear standards * Participate in ...

System One

Mid-Senior Mechanical Engineers

Hartsville, SC · Remote

$107K - $141K/yr

Job Title: Senior Mechanical Engineer (E4/E5) Company: System One Location: Remote or Onsite ... Support engineering change processes and ensure compliance with nuclear standards * Participate in ...

Sonoco

Senior Controls Engineer

Hartsville, SC · On-site

$83K - $110K/yr

Reporting directly to Sonoco's Manufacturing Automation Engineering Manager, the Senior Controls ... Development of and compliance with process standards that will ensure consistency in the process to ...

Westrock

Eng I, Proj Engineering

Florence, SC · On-site

Process instrumentation systems. * Process Design * Distributed control systems * Programmable ... senior electrical engineer, senior electrical project engineer, linerboard, paperboard, liner ...

Smurfit Westrock

Eng I, Proj Engineering

Florence, SC · On-site

Process instrumentation systems. * Process Design * Distributed control systems * Programmable ... senior electrical engineer, senior electrical project engineer, linerboard, paperboard, liner ...

Sellers & Associates

Senior Analyst

Sellers, SC · On-site

$70K - $80K/yr

Our specialties include Program/Engineering Management, Training/Training Technology, Technology ... Contribute to process improvements for program management and proposal development workflows

next page

Showing results 1-20

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Darlington, SC

Senior Process Engineer information

See Darlington, SC salary details

$68.5K

$110.6K

$155.7K

How much do senior process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process engineer in Darlington, SC is $110,567.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,900.00 and $122,800.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What cities near Darlington, SC are hiring for Senior Process Engineer jobs? Cities near Darlington, SC with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Darlington, SC as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 20% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $110,567 per year, or $53.2 per hour.

Senior Process Engineer - Alloy Manufacturing

REMELT SOURCES INCORPORATED

Darlington, SC • On-site

$94K - $122K/yr

Full-time

Re-posted 5 days ago

Job description

Description:Description

Senior Process Engineer – Alloy Manufacturing

The candidate must be willing to live and work in the Darlington, SC area, be a US citizen or permanent resident visa holder (no sponsorships offered) and be able to travel between company locations as well as visit suppliers and customers. Professional and Technical Expertise as well as Excellent Leadership and Communication Skills with the Ability to Blend in with the Current Team (which has a high level of cooperative working “chemistry”) are required to be proven prior to an employment offer being made.

Requirements

Basic Job Duties (after fully integrated) may include some or all:

  • Manages all technical aspects (including chemistry control, process yield, dimensional and surface requirements) of all melting and post-melting processes, with emphasis on achieving in-spec chemistry at the lowest cost/risk to the company, this includes both melting and refining (VOD/VCD) of materials in our process.
  • Provides technically appropriate aim chemistry targets for all manufacturing specifications in conjunction with customer and industry standard mechanical property requirements, manufacturing process capability, cost considerations and customer expectations
  • Manages tramp/trace element control in raw materials and revert streams
  • Oversees and actively verifies the charge make-up process including suitability of charge materials, charge calculation accuracy, and weigh-up accuracy
  • Manages process control, process parameters and consumable materials for the Horizontal Caster operation
  • Supervises (via outside contractors) the machining of critical components for the Horizontal Caster mold assembly, shear and a variety of other critical machined components for the operation of both plants.
  • Manages the PLC and HMI software for the entire facility, must have some familiarity with ladder logic. Experience and Training in controls software would be a plus.
  • Problem solves with/for customers (Foundry and Wrought)
  • Educates Customers on our processes, process controls and capabilities
  • Interacts with Customers on tours and other events/visits as required
  • Resolves and Corrects product returns, complaints and Customer concerns
  • Accountable for scrap reduction on a continuous basis
  • Accountable for process cost reduction on a continuous basis
  • Performs Process and QMS audits on a regular basis of the melting, refining, casting and post-production operations.
Requirements:

Attributes of the Ideal Candidate (However, recent graduates may apply)

  • Intelligent and Quick to Learn, Demonstrated Ability to Learn New Concepts and Adapt to New and Changing Work Environments
  • A bachelor's degree in Metallurgy/Material Science or Applied Engineering
  • 3-15 Years of Experience in Metallurgical Process Engineering Work
  • Must be a “hands on” and “interactive” person, who spends a minimum of 50% of their workday in the plant environment.
  • Leadership and Management Skills that Include:
  • Excellent motivational and interpersonal skills
  • Safety Training, Awareness and Safe Practice Implementation
  • A focus on Continuous Improvement in all aspects of the operation
  • Driving Positive Change in a Manufacturing Culture
  • Proven Cost Reduction and Cost Management Experiences
  • Managing technical and non-technical direct reports in manufacturing
  • Significant Experience in ALL or MOST of the Following Areas:
  • Basic metals production and refining.
  • Quality Standards (AS9100, ISO-9002, NADCAP and similar)
  • Design and manufacturing of precision machined components, to include the use and operation of Solid Works design and modeling software. This also includes the ability to create, read and interpret GD&T information into fabricated components and the inspection of those finished pieces.
  • Horizontal or Vertical continuous casting of Co, Ni and Fe based alloys
  • Wrought products, forging, reduction and/or rolling
  • Data collection, management and analysis for Process Control and Continuous Improvement Purposes