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Senior Process Engineer Jobs in Evanston, IL (NOW HIRING)

Sterling Engineering Inc.

Process Engineer

Chicago, IL

$85K - $100K/yr

Process Engineer Location : Chicago, IL 60639 Shift/Schedule : Monday-Friday | 1st Shift | On-Site Pay : $85k-$100k Hire Type: Direct Hire Benefits: A comprehensive benefits package is offered ...

Greif

Sr. Process Technician

Alsip, IL · On-site

$90K - $153K/yr

The Senior Process Technician serves as a subject matter expert for blow-molding processes ... Collaborate with Production, Maintenance, and Engineering to eliminate recurring defects, equipment ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco

Process Engineer

Chicago, IL · On-site

$135K - $185K/yr

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

Flex

Process Engineer

Buffalo Grove, IL · On-site

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

Flex Ltd.

Process Engineer

Buffalo Grove, IL · On-site

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

Clayco (LJC)

Process Engineer

Chicago, IL · On-site

The Process Engineer works closely with clients, process architects, utilities engineers, mechanical engineers, and construction teams to translate manufacturing processes into clear, coordinated ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Evanston, IL

Senior Process Engineer information

See Evanston, IL salary details

$72K

$116.2K

$163.6K

How much do senior process engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for senior process engineer in Evanston, IL is $116,230.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,800.00 and $129,100.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What job categories do people searching Senior Process Engineer jobs in Evanston, IL look for?

The top searched job categories for Senior Process Engineer jobs in Evanston, IL are:

What cities near Evanston, IL are hiring for Senior Process Engineer jobs?

Cities near Evanston, IL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Evanston, IL as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 20% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 5% Hybrid, and 6% Remote job distribution, with an average salary of $116,230 per year, or $55.9 per hour.

Senior Process Facilities Engineer

VTI Life Sciences

Chicago, IL • On-site

$107K - $138K/yr

Full-time

Medical, Life, Retirement

Re-posted 8 days ago

Job description

VTI Life Sciences (VTI) is seeking forward-thinking and ambitious engineers looking to accelerate their careers in the pharmaceutical, biotechnology, and medical device industries. We offer an opportunity to help support our teams of industry subject matter experts and thought leaders while consulting with some of the biggest companies in the Life Sciences industry.
We are looking for a Senior Process Facilities Engineer to support an OTC cGMP Facility Relocation and Manufacturing Integration Project.
 The project includes the relocation and integration of existing compounding systems, process piping, filling equipment, packaging lines, clean utilities, and supporting manufacturing infrastructure into a new facility. The project is being executed on an aggressive design-build schedule and will leverage laser scanning, BIM modeling, and prefabrication strategies to accelerate design and construction activities.
The selected individual will serve as a key technical resource supporting process equipment layout, utility integration, process piping design, and multidisciplinary coordination throughout design, construction, commissioning, and startup.
PROJECT OVERVIEW
Responsibilities
The successful candidate will work closely with the Owner, Architect/Engineer, BIM team, construction team, equipment vendors, and GMP consultants to:
Process Equipment Layout & Integration
  • Review and validate owner-provided legacy design documentation and equipment layouts.
  • Assist with placement and arrangement of compounding, filling, packaging, and utility equipment.
  • Evaluate operator access, maintenance access, material flow, and future expansion requirements.
  • Coordinate equipment installation requirements with structural, architectural, mechanical, and electrical systems.
Process Utility & Piping Design
  • Develop and refine process utility concepts and routing strategies.
  • Support development and review of PFDs, P&IDs, line lists, and utility requirements.
  • Design or oversee design of hygienic process piping systems, including: Product transfer systems
    • Purified Water systems
    • CIP systems
    • Compressed air systems
    • Process waste systems
  • Apply ASME BPE and hygienic design principles where appropriate.
BIM & Design Coordination
  • Participate in scan-to-BIM and reality capture review activities.
  • Utilize laser scan and BIM models to evaluate equipment placement and piping pathways.
  • Coordinate process systems within Navisworks and multidisciplinary BIM models.
  • Identify opportunities for prefabrication and reduction of field labor.
Construction & Startup Support
  • Support review of fabrication drawings and installation details.
  • Assist with tie-in planning, startup readiness, and commissioning activities.
  • Participate in design reviews, constructability reviews, and GMP-related discussions.
  • Support development of documentation required for turnover and qualification activities.
Requirements
  • 10+ years of experience in process facility design, process utilities, or hygienic process systems.
  • Experience with pharmaceutical, OTC, biotech, food, beverage, dairy, or other hygienic manufacturing facilities.
  • Working knowledge of: ASME B31.3
    • ASME BPE
    • Hygienic piping systems
    • Process equipment integration
  • Experience with:
    • Revit
    • Navisworks
    • Plant 3D or similar process design software
    • Scan-to-BIM workflows
  • Strong ability to collaborate across engineering, operations, quality, OEM, and construction teams.
Ideal Candidate
This role is best suited for an engineer who understands both process systems and facility integration. We are not seeking a traditional piping drafter or a greenfield process designer. We are seeking an experienced engineer who can quickly evaluate an existing facility design, identify high-risk assumptions, optimize equipment and utility integration, and help guide an accelerated facility relocation from design through startup.
Experience supporting facility relocations, equipment reinstallation projects, manufacturing modernization projects, or complex process system integrations is highly desirable.
VTI Life Sciences strives to maintain and inspire professional excellence by providing Commissioning, Qualification, Quality Engineering, Automation, and Validation Services to the Pharmaceutical, Biotechnology, Biologics, and Medical Device industries. VTI offers professional development, training, competitive compensation, excellent benefits, a matching 401K, plus a stimulating and collaborative work environment. We are committed to providing exciting career opportunities in a work environment that values trust, respect, openness, teamwork, creative talent, enthusiasm, and diligence.
As one of the leading global Commissioning, Qualification, and Validation Services organizations, VTI is always looking for innovative, talented, and experienced validation professionals for our multinational and global offices. We offer some of the best salary and benefit packages in the industry for our full-time/permanent employees. www.validation.org
 

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