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Senior Process Engineer Jobs in Deerfield, WI (NOW HIRING)

Latitude Corp.

Machining Process Engineer

Verona, WI · On-site

Description Latitude Corp. We are looking for a Machining Process Engineer to join our 100% EMPLOYEE-OWNED team. Latitude Corp. offers challenging and rewarding career opportunities in precision ...

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Foth

Mechanical Process Engineer (Utilities)

Madison, WI · On-site +1

$100K - $150K/yr

Join Foth as a Mechanical Process Engineer , where you'll play a key role in delivering innovative utility solutions for industrial clients. This is a unique opportunity to contribute to the ...

Foth

Mechanical Process Engineer (Utilities)

Madison, WI · On-site +1

$100K - $150K/yr

Join Foth as a Mechanical Process Engineer , where you'll play a key role in delivering innovative utility solutions for industrial clients. This is a unique opportunity to contribute to the ...

Foth

Mechanical Process Engineer (Utilities)

Madison, WI · Remote

$75K - $99K/yr

Join Foth as a Mechanical Process Engineer , where you'll play a key role in delivering innovative utility solutions for industrial clients. This is a unique opportunity to contribute to the ...

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Showing results 21-40

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Deerfield, WI

Senior Process Engineer information

See Deerfield, WI salary details

$73K

$117.9K

$166K

How much do senior process engineer jobs pay per year?

As of Aug 30, 2026, the average yearly pay for senior process engineer in Deerfield, WI is $117,896.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,200.00 and $130,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Deerfield, WI are hiring for Senior Process Engineer jobs?

Cities near Deerfield, WI with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Deerfield, WI as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $117,896 per year, or $56.7 per hour.

Materials Process Engineer

Placon Corporation

Madison, WI • On-site

Full-time

Posted 17 days ago

Placon rating

5.8

Company rating: 5.8 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

71st of 84 rated plastic manufacturers

Job description

Materials Process Engineer

We're looking for a curious and hands-on Materials Process Engineer who enjoys solving manufacturing challenges, developing innovative materials, and driving continuous improvement. If you have a strong technical background in polymers or materials science and enjoy collaborating across engineering, innovation, and production teams, this is a great opportunity to make a meaningful impact on new product development and manufacturing excellence.

Compensation

Competitive salary based on experience.

Work Schedule

Standard business hours, M-F 8am - 5pm | Additional flexibility as needed to support projects, trials, and equipment implementation.

Why Placon – You'll Love It Here

• Play a key role in developing next-generation materials and products
• Work with advanced manufacturing technologies and processes
• Collaborate with Innovation, Design, Engineering, and Production teams
• Influence capital projects and process improvements across the organization
• Growth-focused environment that encourages learning and innovation
• Competitive compensation and comprehensive benefits package
• Opportunity to make a direct impact on product quality, efficiency, and profitability 

What You'll Do

• Develop and execute plans to qualify new materials and products while demonstrating process capability
• Investigate, test, and establish specifications for new materials used in thermoforming processes, including mono- and multilayer coextrusions, laminations, and coatings
• Collect, analyze, and present data-driven recommendations to support decision-making
• Support capital equipment projects by becoming a subject matter expert on materials, processes, and equipment
• Create work instructions, process documentation, and training materials for production teams
• Collaborate with Design and Engineering teams to support new product development and tooling requirements
• Develop and maintain technical documentation, including specifications and technical data sheets
• Establish and review product standards for material usage, labor, and equipment performance
• Support process development and continuous improvement initiatives within ISO quality systems
• Prepare capital expenditure proposals and support project approval processes
• Research and evaluate next-generation materials and manufacturing technologies 

What You Bring

• Bachelor's degree in Polymer Science, Materials Science, Chemical Engineering, Mechanical Engineering, or a related field
• Strong technical understanding of polymer materials, processing methods, and testing techniques
• Experience collecting and analyzing data to support process and product decisions
• Excellent written and verbal communication skills
• Ability to work effectively across cross-functional teams
• Strong organizational, troubleshooting, and problem-solving skills
• Self-motivated with exceptional attention to detail and time management skills

What Makes You Stand Out

• Experience in a manufacturing environment
• Knowledge of extrusion, thermoforming, and related plastics processing technologies
• Understanding of statistical process control and capability analysis
• Experience with Lean Manufacturing and Six Sigma methodologies
• Project management experience, including project planning, risk identification, and milestone tracking
• Familiarity with ERP systems, QMS software, Oracle, InfinityQS, and Microsoft Office Suite 

Work Environment

• Combination of office and manufacturing environments
• Exposure to industrial equipment, including extruders, thermoformers, and trim presses
• GMP-certified manufacturing environment, ISO 9001-certified facility, and ISO 8 clean room operations.

Travel

• Limited travel, including local, regional, national, and occasional international trips to support projects, suppliers, and industry events 

Does this sound like you?

If you feel that this job is what you're looking for, applying is a piece of cake – just follow the instructions on this page. Good luck!


Placon employment offers are contingent upon the successful completion of a pre-employment drug test, basic physical, background check, educational verification, and reference checks (as applicable).


Placon requires that employees have and maintain authorization to work in the country in which the role is based. In general, Placon does not sponsor candidates for non-immigrant visas or permanent residency unless based on business need.


Placon is committed to equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender, gender identity, or expression, marital status, age, national origin, disability, veteran status, genetic information, or other protected characteristics.


This role requires the ability to work through differing perspectives and resolve conflict in a respectful and professional manner consistent with The Placon Way.

What Placon employees say

Pay

Hours and flexibility

Workplace

Get the full story on Breakroom

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About Placon

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

201 - 500 Employees

Headquarters location

Fitchburg, WI, US

Year founded

1966

Social media

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