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Senior Process Engineer Jobs in Bethlehem, PA (NOW HIRING)

VICTAULIC Rubber Process Engineer Mold Technology Center | Victaulic Global Headquarters, Easton, PA Full-Time | Manufacturing - Mold Technology Center Schedule: 8- and 10-hour day shifts; overtime ...

VICTAULIC Rubber Process Engineer Mold Technology Center | Victaulic Global Headquarters, Easton, PA Full-Time | Manufacturing - Mold Technology Center Schedule: 8- and 10-hour day shifts; overtime ...

Process Engineer II

Warrington, PA ยท On-site

$100K - $125K/yr

The Process Engineer II is responsible for optimizing and monitoring processes and systems. The Process Engineer II works with the R&D team to transfer early stage products into the production area ...

The Process Engineer II is responsible for optimizing and monitoring processes and systems. The Process Engineer II works with the R&D team to transfer early stage products into the production area ...

The person should have hands-on experience with process development and be well versed in mechanical engineering or materials science as well as with automated equipment in a high-volume ...

Principal Process Engineer

Allentown, PA ยท On-site

$125K - $232K/yr

The person should have hands-on experience with process development and be well versed in mechanical engineering or materials science as well as with automated equipment in a high-volume ...

Manufacturing Engineer

Hatfield, PA ยท On-site

$76K - $110K/yr

Responsibilities Essential Duties & Responsibilities Under the guidance of the Sr. Process Engineer * Develops, designs, and communicates manufacturing processes. * Monitors and revises processes to ...

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be challenged ...

Showing results 21-40

Senior Process Engineer information

See Bethlehem, PA salary details

$74.1K

$119.7K

$168.5K

How much do senior process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior process engineer in Bethlehem, PA is $119,672.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,800.00 and $132,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Bethlehem, PA?

The most popular types of Process Engineer jobs in Bethlehem, PA are:

What are popular job titles related to Senior Process Engineer jobs in Bethlehem, PA?

For Senior Process Engineer jobs in Bethlehem, PA, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Bethlehem, PA look for?

The top searched job categories for Senior Process Engineer jobs in Bethlehem, PA are:

What cities near Bethlehem, PA are hiring for Senior Process Engineer jobs?

Cities near Bethlehem, PA with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Bethlehem, PA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 18% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,672 per year, or $57.5 per hour.

Manufacturing Process Engineer

Cannonball Recruiting LLC

Kulpsville, PA โ€ข On-site

$70K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 9 days ago


Job description

Manufacturing Process Engineer

Pay Rate: Negotiable based on experience level ($70k/yr+)

Shift: Days

Description:

  • Cannonball Recruiting is seeking a Manufacturing Process Engineer for a growing company that services the aerospace, government, and commercial industries.  A prospective candidate will be will be responsible for supporting all manufacturing operations while driving continuous improvement using lean manufacturing principals.

Job Duties:

  • Provide technical support and troubleshoot manufacturing issues
  • Develop highly capable manufacturing processes for new products
  • Revise existing processes to minimize risk
  • Design new fixturing and/or gages
  • Create 2D and 3D drawings (AutoCAD, Autodesk Inventor)
  • Oversee the verification of processes meeting the requirements of Engineering drawings
  • Actively participate in team-based problem solving and continuous improvement activities
  • Develop, evaluate, and implement employee suggestions and employee driven continuous improvement activities

Requirements:

  • Knowledge and experience with Lean manufacturing desired
  • Structured problem-solving skills
  • CAD experience, Autodesk desired
  • Understanding of Geometric Dimensioning & Tolerancing
  • Tolerance stack up analysis
  • An understanding of non-machining processes such as plating, coatings, welding and brazing
  • Understanding the complexities of 3, 4 and 5 axis CNC Machining
  • Effective communication and presentation skills
  • Manufacturing experience and/or machining experience desired
  • Excellent mechanical aptitude

Education/Experience:

  • Bachelor's degree in either Manufacturing, Mechanical or Industrial Engineering and/or experience as a machinist
  • Minimum 3 years of experience in developing processes for the machining of various metallic or composite components

Work Environment:

  • Clean shop with new machinery (Akuma, Doosan, Haas, Mazak)
  • 9100 Quality Standard

Benefits:

  • Health / Dental / Vision / Prescription
  • 401(k) Retirement Savings Plan
  • Life / Short-Term Disability / Long-Term Disability
  • Tuition Refund Program
  • Credit Union Participation
  • Paid Vacations and 9 Paid Holidays Annually